Advances in Manufacturing Processes: Select Proceedings of ICEMMM 2018

Description

This book comprises selected proceedings of the International Conference on Engineering Materials, Metallurgy and Manufacturing (ICEMMM 2018). It discusses innovative manufacturing processes, such as rapid prototyping, nontraditional machining, advanced computer numerical control (CNC) machining, and advanced metal forming. The book particularly focuses on finite element simulation and optimization, which aid in reducing experimental costs and time. This book is a valuable resource for students, researchers, and professionals alike. Front Matter ....Pages i-xl Development of Finite Element Model to Predict Temperature and Residual Stress Distribution in Gas Tungsten Arc Welded AA 5059 Aluminium Alloy Joints ( Babu Narayanasamy, Karunakaran Narayan, Balasubramanian Viswalingam)....Pages 1-12 Strain Analysis of AA6063 Aluminum Alloy by Tube Hydroforming Process (A. S. Selvakumar, B. Surya Rajan, M. A. Sai Balaji, B. Selvaraj)....Pages 13-21 Performance Indices of Hot Liquid Sodium-Exposed Sacrificial Surface Layers in Fast Breeder Reactors (K. Mohammed Haneefa, Manu Santhanam, F. C. Parida)....Pages 23-36 Turning Studies on A356-TiB2/TiC In Situ Reinforced Composites (Ismail Kakaravada, A. Mahamani, V. Pandurangadu)....Pages 37-48 Optimization of Dissimilar Friction Stir Welding Process Parameters of AA5083-H111 and AA6082-T6 by CCD-RSM Technique (H. M. Anil Kumar, V. Venkata Raman, S. P. Shanmughanathan, Jacob John, U. Mohammed Iqbal)....Pages 49-60 Effect of Flushing on Electrochemical Micromachining of Copper and Inconel 718 Alloy (K. Pooranachandran, J. Deepak, P. Hariharan, B. Mouliprasanth)....Pages 61-69 Comparative Study of Cutting Fluid Application Methods to Improve Machining Conditions During Surface Grinding on AISI 1040 Steel (I. Kantharaj, M. Sekar, X. Ajay Vasanth, S. Mohanasundaram)....Pages 71-79 Influence of Friction Coefficient and Failure Model in 3D FEA Simulation of Drilling of Glass Fiber Reinforced Polymer Composites (C. Prakash, K. S. Vijay Sekar)....Pages 81-90 Surface Characteristics of Drilled Holes in Al–TiB2 Metal Matrix Composites Using Electric Discharge Machine (N. Sathiya Narayanan, J. Hari Vignesh, R. I. Navin, S. Ramesh Kumar, P. Dinesh Babu, N. Pradeesh)....Pages 91-100 Development of an Expert System to Monitor Casting Defects in Foundries (D. Ananthapadmanaban, Amartya Karthik)....Pages 101-109 Influence of Design Parameters on Composite and Noncomposite Space Truss Structure Analysed Using ANSYS (P. Sangeetha, R. Senthil, P. Naveen Kumar)....Pages 111-121 Improve the Wear Property of En19 Steel by Boronizing Process (D. Kumaravel, K. Arunkumar)....Pages 123-131 Reduction of Wrinkling Defect in Deep Drawing Process (D. Kumaravel, K. Venkatesh)....Pages 133-139 Surface Roughness Evaluation of Milled Surfaces by Image Processing of Speckle and White-Light Images (J. Mahashar Ali, H. Siddhi Jailani, M. Murugan)....Pages 141-151 On Processing of Ni–WC8Co-based Composite Clads on Austenitic Stainless Steel Through Microwave Energy (D. Singh, S. Kaushal, D. Gupta, H. L. Bhowmick, V. Jain)....Pages 153-162 Application of TOPSIS to Optimize EDM Process Parameters for Small-Hole Drilling of Inconel 718 (S. Rajamanickam, J. Prasanna)....Pages 163-173 Tool Wear Analysis While Creating Blind Holes on Float Glass Using Conventional Drilling: A Multi-shaped Tools Study (A. Sharma, V. Jain, D. Gupta)....Pages 175-183 Effect of Surface Modification Using GTAW as Heat Source and Cryogenic Treatment on the Surface Hardness and Its Prediction Using Artificial Neural Network (M. K. Chaanthini, Sanjivi Arul)....Pages 185-196 Laser Cladding of Nickel Powder on AISI 202 Stainless Steel and Optimization of the Process Parameters (S. Martin Vinoth, P. Dinesh Babu, P. Marimuthu, Sandesh S. Phalke)....Pages 197-203 Damage Sensing Through Electrical Resistive Measurement Using Electrospun PVDF-CNF Sensor (M. S. Nisha, P. Siva Kota Reddy)....Pages 205-217 Investigations on Fabrication Techniques of Aluminium-Based Porous Material (Daljeet Singh, Ankesh Mittal, Vivek Jain, Dheeraj Gupta, V. K. Singla)....Pages 219-227 Optimization of Electrical Parameters for Machining of Ti–6Al–4V Through TOPSIS Approach (T. Praveena, J. Prasanna)....Pages 229-238 A Study on Machinability of Leather Using CO2-Based Laser Beam Machining Process (S. Vasanth, T. Muthuramalingam)....Pages 239-244 Structural Health Monitoring of Glass Fiber Reinforced Polymer Using Nanofiber Sensor (M. S. Nisha, P. Faruk Khan, K. V. Ravali)....Pages 245-256 A Sensitization Studies on the Metallurgical and Corrosion Behavior of AISI 304 SS Welds (M. Kumar, A. Sharma, A. S. Shahi)....Pages 257-265 A Study on Friction Stir Welding of Al6061-ZrB2 Metal Matrix Composites (T. V. Christy, D. Emmanuel Sam Franklin, R. Nelson, S. Mohanasundaram)....Pages 267-277 Analysis of Machinability on WEDM Processed Titanium Alloy with Coated Electrodes (A. Ramamurthy, T. Muthuramalingam)....Pages 279-285 Multi-response Optimization of Machining Parameters in EDM Using Square-Shaped Nonferrous Electrode (S. Ganapathy, P. Balasubramanian, T. Senthilvelan, R. Kumar)....Pages 287-295 Analysis and Optimization on Functionally Graded Rotating Disk Using Grey Relational Method (P. Tharun, M. Dharshan Siddarth, D. Prakash, K. Babu)....Pages 297-308 Investigation on the Process Parameters of Double-Sided Friction Stir Welded AA6082-T6 Joints with Different Tool Pins Using Response Surface Methodology (S. Vignesh, P. Dinesh Babu, M. Nalla Mohamed, S. Martin Vinoth, G. Surya, S. Dinesh)....Pages 309-319 Interfacial Science in Metal–Ceramic Joining for Thermoelectric Module (S. Stalin, K. Kalaichelvan, T. Sujitha)....Pages 321-331 Experimental Investigation of Spherical Core Sandwich Structure by Beam Flexure (V. Pandyaraj, A. Rajadurai)....Pages 333-339 Parameter Design and Analysis in Friction Welding of Brass Material Using Grey Relational Analysis (C. Shanjeevi, J. Thamilarasan, N. Balaji)....Pages 341-348 Multi-objective Optimization Using Taguchi’s Loss Function-Based Principal Component Analysis in Electrochemical Discharge Machining of Micro-channels on Borosilicate Glass with Direct and Hybrid Electrolytes (Jinka Ranganayakulu, P. V. Srihari)....Pages 349-360 Flutter Analysis of Supersonic Low Aspect Ratio Composite Wings Using FSI Methodology (T. Babin, N. Sangeetha)....Pages 361-372 Experimental Analysis of Surface Roughness of Duplex Stainless Steel in Milling Operation (D. Philip Selvaraj)....Pages 373-382 Optimization of Machining Parameters of Inconel 718 by WEDM Using Response Surface Methodology (S. Senkathir, R. Aravind, R. Manoj Samson, A. C. Arun Raj)....Pages 383-392 Analysis and Evaluation of Different Heat Treatment Fixture Designs Inspired from 3D Infill Patterns (P Sasikiran, J Nagarjun)....Pages 393-401 Stress Analysis on Functionally Graded Spur Gear (V. Aravind, S. Adharsh, D. Prakash, K. Babu)....Pages 403-412 Experimental Investigation on Heat Transfer Analysis of Fins (A. S. Ramana, J. Arun Jacob Packianathan)....Pages 413-419 Multi-response Optimization of Process Parameters in Laser Drilling of AA6061-TiB2/ZrB2 In Situ Composite Produced by K2TiF6-KBF4-K2ZrF6 Reaction System (A. Mahamani, V. V. Anantha Chakravarthy)....Pages 421-432 Influence of Nanoparticles-Suspended Electrolyte on Machinability of Stainless Steel 430 Using Electrochemical Micro-machining Process (T. Geethapriyan, T. Muthuramalingam, S. Vasanth, J. Thavamani, Vignesh Hariharan Srinivasan)....Pages 433-440 Influence of Tool Electrodes on Machinability of Stainless Steel 420 Using Electrochemical Micromachining Process (T. Geethapriyan, Poovazhagan Lakshmanan, M. Prakash, U. Mohammed Iqbal, S. Suraj)....Pages 441-456 Parametric Optimization of Abrasive Water jet Machining Process on Inconel 600 Using Two Different Abrasive Grain Sizes (T. Geethapriyan, R. Manoj Samson, A. C. Arun Raj, S. Senkathi, C. Gunasekar)....Pages 457-469 Experimental Investigation of Electrochemical Micro-machining Process Parameters on Stainless Steel 316 Using Sodium Chloride Electrolyte (T. Geethapriyan, R. Manoj Samson, J. Thavamani, A. C. Arun Raj, Bharadwaj Reddy Pulagam)....Pages 471-480 Optimization of Machining Parameters on Laser Beam Machining of Titanium Alloy (Ti 3Al-2.5V) Using Taguchi Method (R. Manoj Samson, T. Geethapriyan, S. Senkathir, Ashwin Ashok, Aditya Rajesh)....Pages 481-499 Parametric Optimization of Abrasive Water Jet Machining of Beryllium Copper Using Taguchi Grey Relational Analysis (R. Manoj Samson, T. Geethapriyan, A. C. Arun Raj, Ashwin Ashok, Aditya Rajesh)....Pages 501-520 Investigation of Surface Damages in Hole Making on Luffa/Jute/Glass Reinforced Plastics (R. Vinayagamoorthy, Ankur Sharma, Vignesh Iyer, G. Navneeth)....Pages 521-532 Defect Rectification in Forging Operation and Optimizing the Process Parameters (M. D. Vijaya Kumar, U. Vignesh Kumar)....Pages 533-542 Wire Electrical Discharge Machining Integrity Studies on the Aluminium Nanocomposite (K. Rajkumar, L. Poovazhagan, G. Selvakumar, B. Muthukumar)....Pages 543-554 Influence of Multi-hole Technique on Fabrication of Surface Nanocomposite by Friction Stir Processing (Parumandla Naresh, Adepu Kumar)....Pages 555-571 Accelerated Testing Model Prediction of Fatigue Life of AA5083-H111—AA6061-T6 Friction Stir Weldment (K. Rajkumar, A. Gnanavelbabu, K. M. Nambiraj)....Pages 573-581 Development of Mathematical Models and Evaluation of the Optimal Process Parameters for Laser Surface Hardening of Low Alloy Steel Using Elitist Non-dominated Sorting Genetic Algorithm (S. Vignesh, G. Muthukumaran, P. Dinesh Babu, K. P. Arulshri, R. Sivabalakrishnan, G. Surya)....Pages 583-590 Effectiveness of Cryogenic Cooling in Turning of Inconel 625 Alloy (M. Dhananchezian)....Pages 591-597 Crashworthiness Analysis of a Novel Aluminum Bi-tubular Corrugated Tube—Experimental Study (Arameh Eyvazian, Sara Najafian, Hozhabr Mozafari, A. Praveen Kumar)....Pages 599-607 Design Analysis and Optimization of Electric Solenoid Shroud for Starter Motor Used in Mild Hybrid Passenger Car (Varatharaj Neelakandan, Thulasirajan Ganesan, Praveen Chakrapani Rao)....Pages 609-618 Shock and Vibration Prevention Using Angular Mounts with Different Types of Oil-Based Elastomers (Sudheer Kumar Battula, P. Rama Murthy Raju, Ch Ratnam)....Pages 619-629 Retrofitting of RC Beams Using Polymer Ferrocement Laminates—Laboratory Model Study and Finite Element Analysis (R. Manoharan, R. Rajkumar, B. Gokula Krishnan, R. Aravindh)....Pages 631-645 Comparative Evaluation TIG and FS Welding of Cast Al–Mg–Sc Alloy (K. Subbaiah)....Pages 647-652 Effect of Continuous and Pulsed Current Tungsten Inert Gas Welding of Cast Al–Mg–Sc Alloy (D. Arunkumar, K. Subbaiah)....Pages 653-662 Tool Pin Profile Studies on Friction Stir Welded Joints of AA5052-H32 and AA6061-T6 Aluminum Alloys (S. Balamurugan, K. Subbaiah)....Pages 663-670