Modern diesel technology : heavy equipment systems
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Cover Contents Preface for Series Preface Chapter 1: Safety Introduction Personal Protective Equipment Fire Safety Shop Equipment General Shop Precautions Hydraulics Personal Safety Chassis and Shop Electrical Safety Oxyacetylene Equipment Operator Protective Structures Online Tasks Summary Review Questions Chapter 2: Hoisting and Rigging Systems Introduction Hoisting and Rigging Hazards Introduction to Hoisting and Rigging Elements Affecting Hoisting Safety Hardware, Wire Rope, Slings Types of Slings Rigging Hardware Crane Operations Online Task Summary Review Questions Chapter 3: Introduction to Hydraulics Introduction Fundamentals Hydraulic Levers Types of Hydraulic System Online Tasks Summary Review Questions Chapter 4: Hydraulic System Components Hydraulic Components Hydraulic Jacks Accumulators Pumps Valves Actuators Hydraulic Motors Conductors and Connectors Hydraulic Fluids Online Tasks Summary Review Questions Chapter 5: Hydraulic Symbols and Schematics Symbols and Schematics Hydraulic Formulae Online Tasks Summary Review Questions Chapter 6: Hydraulic System Maintenance and Diagnostics Maintenance Leakage LS/PC and Torque Limiting System Test Troubleshooting Charts Troubleshooting Procedure Online Tasks Summary Risk Assessment Questions Review Questions Chapter 7: Hydraulic Brakes Introduction Fundamentals Basic Hydraulic Brake System Components Internal Wet Disc Brakes Testing/Adjusting and Troubleshooting Online Tasks Summary Risk Assessment Questions Review Questions Chapter 8: Spring-Applied, Hydraulically Released Brakes Introduction Basic Brake System Components Spring-Applied Brake System Operation Maintenance Testing and Adjusting Online Tasks Summary Risk Assessment Questions Review Questions Chapter 9: Air-Over-Hydraulic Brake Systems Introduction The Air Supply Circuit Foundation Brakes Air-Over-Hydraulic Brakes Operation Online Tasks Summary Risk Assessment Questions Review Questions Chapter 10: Introduction to Powertrains Introduction Gear Fundamentals Gear Geometry Gear Pitch Gear Speed and Torque Online Tasks Summary Review Questions Chapter 11: Powershift Transmissions Introduction Forward/Reverse Shuttled Transmissions Torque Converters/Fluid Couplings Planetary Gearing Clutch Packs Compound Planetary Transmissions Powertrain Electronic Control System Multiple Countershaft Transmissions Multiple Countershaft Transmission Powerflows Powershift Transmission Maintenance and Repair Powershift Transmissions Diagnostics Online Tasks Summary Review Questions Chapter 12: Hydrostatic Drive Systems and Hydraulic Retarder Systems Introduction Fundamentals Reverse Flow Control in Hydrostatic Drive Systems Displacement Control of Hydrostatic Drive Systems Open-Loop Hydrostatic Drive Systems Hydrostatic Drive System Maintenance General Troubleshooting (Closed-Loop) Procedure Hydrostatic Drive (Closed-Loop) Troubleshooting Procedure Hydraulic Retarder Systems Online Tasks Summary Risk Assessment Questions Review Questions Chapter 13: Driveline Systems Introduction Fundamentals Construction Features Operating Principles Maintenance Procedures Failure Analysis Online Tasks Summary Risk Assessment Questions Review Questions Chapter 14: Heavy-Duty Axles Introduction Fundamentals Construction Features Differential Operation Differential Gear Designs Power Dividers Lubrication Double Reduction Axles Two-Speed Drive Axles Drive Axle Configurations Drive Axle Lubrication Drive Axle Inspection Axle Repair Procedures Failure Analysis Online Tasks Summary Risk Assessment Questions Review Questions Chapter 15: Final Drives Introduction Fundamentals Construction Features Chain Drives Maintenance and Lubrication Final Drive Bearing Adjustment Failure Analysis Online Tasks Summary Risk Assessment Questions Review Questions Chapter 16: Steering Systems Introduction Fundamentals Front-Wheel Steer System Steering Geometry Terminology Drive Steer Axle Steering System Maintenance Differential Steer Systems Steering Clutch and Steer Systems All-Wheel Steer Steering Operation Articulating Steering Online Tasks Summary Risk Assessment Questions Review Questions Chapter 17: Tracks, Tires, and Rim and Ground-Engaging Equipment Introduction Fundamentals Track and Undercarriage Components Undercarriage Operation and Terminology Maintenance and Adjustments General Guide to Troubleshooting Track Problems Tires and Rims Online Tasks Summary Risk Assessment Questions Review Questions Chapter 18 Suspension Systems Introduction Fundamentals Articulating Truck Suspension System Reuse of Gas/Hydraulic Suspension System Components Load, Haul, and Dump Ride Control Suspension Systems Ride Control Suspension System Testing and Adjusting Equalizing Beam Suspension Systems Solid Rubber Suspension Systems Servicing Suspension Systems Troubleshooting Tips Assembly, Disassembly, and Replacement Procedures Online Tasks Summary Risk Assessment Questions Review Questions Chapter 19: Machine and Equipment Electronics Introduction Electronic Control Unit Input Circuit Output Circuit Joysticks Self-Diagnostics and Programming Making the Connection Connect to Chassis Data Bus Radio Remote Control Systems (RRCSs) Online Task Summary Review Questions Chapter 20: AC Electric Drive and Battery-Powered Machines Introduction AC-Drive Powertrain Components AC Powertrain Diagnostics Safe Work Practices on ED Vehicles Battery-Powered Equipment Online Tasks Summary Risk Assessment Questions Review Questions Appendix A: Quick Conversion Formula Appendix B: J1939 Message Decoder Glossary Index
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