Advances in Simulation, Product Design and Development: Proceedings of AIMTDR 2018

Description

This volume comprises select proceedings of the 7th International and 28th All India Manufacturing Technology, Design and Research conference 2018 (AIMTDR 2018). The papers in this volume discuss simulations based on techniques such as finite element method (FEM) as well as soft computing based techniques such as artificial neural network (ANN), their optimization and the development and design of mechanical products. This volume will be of interest to researchers, policy makers, and practicing engineers alike. Front Matter ....Pages i-xxi Front Matter ....Pages 1-1 Some Investigations on Drilling of Aluminium Alloy from FEA-Based Simulation Using DEFORM-3D (R. Sreenivasulu, Ch. Srinivasa Rao)....Pages 3-15 Self-Organizing Migrating Algorithm to Minimize Module Changes at Machine-Level in Reconfigurable Manufacturing (L. N. Pattanaik)....Pages 17-27 Modelling and Simulation of Deep Drawing Process of Circular Cup on AL1200 Using Finite Element Analysis (Y. K. Sahu, M. K. Pradhan)....Pages 29-42 Numerical Investigation on Single Point Incremental Forming (SPIF) of Tailor Welded Blanks (TWBs) (Jeet Raut, Shalin Marathe, Harit Raval)....Pages 43-54 Force and Thermal Variational Analysis by FE Approach on Dry Turning of Inconel 718 (Bishal Das, Jibin T. Philip, Kore Mahesh, Basil Kuriachen)....Pages 55-64 Experimental Investigation and Finite Element Modelling of Electrical Discharge Machining Using Hollow Electrodes and Injection Flushing (Tony M. Shaju, G. L. Samuel)....Pages 65-77 Experimental and Numerical Characterization of Residual Stresses in Tailor Welded Blanks After Springback (Vijay Gautam, D. Ravi Kumar, Subhajit Konar)....Pages 79-92 Prediction of Cutting Forces in Micro-milling of P-20 Steel by TiAlN-Coated WC Tool: An Analytical Approach (P. Sahoo, T. Pratap, K. Patra)....Pages 93-105 Effect of Mechanical Constraints on Thermo-Mechanical Behaviour of Laser-Welded Dissimilar Joints (Bikash Kumar, Rachit Nawani, Swarup Bag)....Pages 107-119 Thermal Modeling and Simulation of Crater Generation on Wire Electrode During Wire EDM Operation (Sanghamitra Das, Shrikrishna N. Joshi)....Pages 121-135 Optimal Vendor-Managed Inventory Models for Single-Vendor Multiple-Retailer Supply Chains (Narayan C. Nayak, Amar C. Mohanty)....Pages 137-152 Simulation of Torsional–Axial Chatter Vibrations in Indexable Drilling for Noise Generated (Pavan Joshi, Mahesh Todkar, B. S. Suresh, Ravi Halasur)....Pages 153-164 Finite Element Analysis of Sheet Thickness and Force Variation in AA6063 During Single Point Incremental Forming (Saurabh Rai, Hreetabh Kishore, Harish Kumar Nirala, Anupam Agrawal)....Pages 165-176 Analysis and Prediction of Electrical Discharge Coating Using Artificial Neural Network (ANN) (R. Tyagi, S. Kumar, V. Kumar, S. Mohanty, A. K. Das, A. Mandal)....Pages 177-189 Machining Performance Prediction for Zirconia Toughened Alumina Insert in Machining of High Carbon Steel Using Computational Approach (Subhrojyoti Mazumder, N. Mandal)....Pages 191-201 FEM Approach to Predict Three Jaw Chuck Stiffness and Its Effect on Gripping Force for High Speed Turning and Experimental Verification (K. S. Karthik, Aslam Pasha Taj, S. R. Chandramouli)....Pages 203-214 Experimental Investigation and Numerical Analysis of Thermal Fields and Residual Stresses in Multi-pass GTA Welding of AA 6061T6 Plates (Narender Kumar, H. Chelladurai)....Pages 215-225 Effect of Johnson–Cook Material Model Constants on Predicted Chip Morphology and Forces in FE Simulations of Machining Operation for 93% WHA Alloy (Chithajalu Kiran Sagar, Amrita Priyadarshini, Amit Kumar Gupta)....Pages 227-239 Numerical Simulation of Heat Transfer and Fluid Flow in Co-axial Laser Cladding of Ti6Al4V Alloys (Vijay Mandal, Shashank Sharma, J. Ramkumar)....Pages 241-254 FEA of Electrical Discharge Machining on the Particle Metal Matrix Composite (K. Benarji, Y. Ravi Kumar, S. Kanmani Subbu)....Pages 255-266 Development and Analysis of a Discrete Particle Swarm Optimisation for Bi-criteria Scheduling of a Flow Shop with Sequence-Dependent Setup Time (V. Anjana, R. Sridharan, P. N. Ram Kumar)....Pages 267-284 A MATLAB-Based Application to Solve Vehicle Routing Problem Using GA (Nikki Rathore, P. K. Jain, M. Parida)....Pages 285-298 On Modeling the Thermal Behavior of Single and Quad Laser Melting of Powdered Nickel Alloy (Hemnath Anandan Kumar, Senthilkumaran Kumaraguru)....Pages 299-311 Numerical Analysis of Cutting Modes in High-Speed Machining of Aluminum Alloys with PCD and CBN Tool Inserts (I. Sri Phani Sushma, G. L. Samuel)....Pages 313-325 Design of Row-based Machine Layout—A Case Study (Chandanam Srinivas, Ravela Naveen, Bijjam Ramgopal Reddy)....Pages 327-337 Optimization of Tool and Process Parameter for Injection Molded Component (Pratyush Kar, G. Rajesh Babu, P. Vamsi Krishna)....Pages 339-348 Flow Path Optimization of Pneumatic Valves Through CFD Analysis (N. Prabhakar, G. Gopinath, S. Bharathiraja, M. Praveen, V. R. SwaroopRaj)....Pages 349-359 Virtual Simulation with Statistical Approach on Performance Optimization (V. Hudson, R. Vinoth Kumar, S. Vivek, G. Anbarasu)....Pages 361-369 Design, Development, and Modeling of EMLA-Based Wheel Brake Actuation System for an UAV (D. Satish Babu, P. N. Vijay Vittal, Pollov Sarmah, Veena G. Dikshit)....Pages 371-384 Design, Fabrication and Simulation of Micro-EDM Machined AISI 316 SS Micro-channel Heat Sink (H. S. Mali, Vivek Baghela, Siddhartha Kr. Singh)....Pages 385-394 Geometrical Modeling and Performance Analysis of Textile Composites Using Python Scripted Software Platforms (Pragati Priyanka, H. S. Mali, Anurag Dixit)....Pages 395-405 Electromagnetic Transient-Thermal Modeling of High-Frequency Induction Welding of Mild Steel Plates (Ankan Mishra, Sukhomay Pal, Swarup Bag)....Pages 407-415 Prediction of Machining Responses in Wire EDM on Stainless Steel-316 (G. Ugrasen, D. Rakesh, H. V. Ravindra, K. Guruprasad, Sivanaga Malleswara Rao Singu)....Pages 417-425 Knowledge Discovery by Decision Tree Using Experimental Data in High-Speed Turning of Steel with Ceramic Tool Insert (A. R. Dhar, N. Mandal, S. S. Roy)....Pages 427-435 Decision-Making System for Accepting/Rejecting an Order in MTO Environment (C. H. Sreekar, K. Hari Krishna, P. Vamsi Krishna)....Pages 437-450 Numerical Simulation of Channel Angles and Their Combination Influence on Plastic Deformation Behaviour of Pure Al Processed by Equal Channel Angular Pressing (Ramulu Malothu, Krishnaiah Arkanti)....Pages 451-458 Teeth Wear Enhancement Along the Tooth Profile of Spur Gear Drive by Balancing the Fillet Stress Through Positive Correction Factor (R. Ravivarman, K. Palaniradja, R. Prabhu Sekar)....Pages 459-468 A Coupled Thermal-Structural Model for Welding of Aluminium Alloy Sheets (Tapas Bajpai, H. Chelladurai, M. Zahid Ansari)....Pages 469-477 Numerical Modelling and Simulation of Single and Multi-spark Impacts in Electrical Discharge Machining (Jibin T. Philip, Basil Kuriachen, Jose Mathew)....Pages 479-488 Finite Element Simulation and Experimental Investigations to Predict Tool Flank Wear Rate During Microturning of Ti–6Al–4V Alloy (Jiju V. Elias, S. Asams, Jose Mathew)....Pages 489-498 Analysis of a Few Heuristics Proposed Based on Slope Indices to Solve Simple Type—I Assembly-Line Balancing Problems (A. Baskar, M. Anthony Xavior, N. Nithyanandan, B. Dhanasakkaravarthi)....Pages 499-506 A Thermo-Mechanical Finite-Element Analysis of Resistance Spot Welding of Dual-Phase Steel and Austenitic Stainless Steel (Sagar Rathod, Sunil Ghunage, B. B. Ahuja)....Pages 507-519 The Effect of Process Parameters on Pulsed Through Transmission Laser Welding of Acrylic and Polycarbonate Sheets (Nitesh Kumar, Nikhil Kumar, Asish Bandyopadhyay)....Pages 521-529 Front Matter ....Pages 531-531 Design and Development of Combination Tool for Drilling and Tapping Operation on PVC (Yogesh G. Kamble, P. D. Pantawane, B. Rajiv, B. B. Ahuja)....Pages 533-542 Processing and Characterization of a High Entropy Alloy in Application to Golf Club Head (N. A. Srinidhi, M. Ramachandra)....Pages 543-556 Design and Development of Improved Ball End Magnetorheological Finishing Tool with Efficacious Cooling System (D. A. Khan, Z. Alam, F. Iqbal, S. Jha)....Pages 557-569 Analyzing Enablers of Emission Reduction Strategies of Cement-manufacturing Industry of India under Fuzzy Environment (Sachin Balsara, P. K. Jain, Anbanandam Ramesh)....Pages 571-581 Role of Product Development Process for NPD Success in Indian Manufacturing Industries: Quality, Cost and Technological Aspects (Sudeshna Roy, Nipu Modak, Pranab K. Dan)....Pages 583-596 Design of Open Battery Pack Interface for Electric Vehicle Personalization (F. Chen, J. Zhang, M. Wu, X. Chu, Uday Shanker Dixit)....Pages 597-610 Enhancement of Static and Dynamic Characteristics on Micro-lathe Bed by the Use of Alternate Form Design and Composite Materials (N. Mahendrakumar, P. R. Thyla, P. V. Mohanram, M. Ramu, V. Prabhu Raja, C. Raja Kumaran et al.)....Pages 611-621 Development of Indigenous Direct Drive Rotary Guide Bush Device and Establishment of Three-Spindle Synchronization for Sliding Headstock Automat (S. Deepak, Nagesh Nadig, S. R. Chandramouli)....Pages 623-635 Development of 3-Axis Micro-Step Resolution Desktop CNC Stage for Machining of Meso- and Microscale-Features (Shweta Patil, Sandip S. Anasane)....Pages 637-652 Design and Development of a Pump-Driven Variable Buoyancy Engine (VBE) for Autonomous Underwater Vehicles/Gliders (B. K. Tiwari, R. Sharma)....Pages 653-661 Application of Value Analysis and Value Engineering for Cost Reduction of Global Pumping Unit (Aniket Bhosle, Avinash Sah, D. K. Shinde)....Pages 663-674 Development of Prototype Variable Geometry In-Pipe Robot for Reconfigurable Applications (S. Pon Vignesh Pappu, M. Ajin, Gopal Satheesh Kumar)....Pages 675-683 Six Sigma in Battery Assembly of Skid-Steer Loader (R. Kaja Bantha Navas, S. Prakash, M. Mithun, Abhishekshivram)....Pages 685-693 Concept Design and Development of Position Sensor in Door Control System (G. Dinesh Kumar, L. Ragunathan, A. N. Rajaraman)....Pages 695-704 Remote Monitoring of Axle Loads for Heavy Commercial Vehicles (M. Richard Alexander, V. Hudson, Pozhilan)....Pages 705-712 Influence of TMTM as the Secondary Accelerator on Blooming Resistance of NBR-PVC Blends (R. Ananthanarayanan, S. Shanmugham)....Pages 713-720 Rapid Product Development from an Existing Product Using Reverse Engineering Method (G. Sen, B. Doloi)....Pages 721-734 Productivity Improvement by Reduction of Cycle Time Through Implementing Clustering: A Case Study (Satbir Singh, Sandeep Singhal)....Pages 735-752 Experimental Investigation of Core Shear Properties and Facing Sheet Fracture Stress of Spherical Sandwich Structure (V. Pandyaraj, A. Rajadurai)....Pages 753-758 Design Analysis of Brass Cartridge Case for Water Disruptor Application (Bhupesh Amabadas Parate, Sharad S. Khandagale, Sunil Chandel, Himanshu Shekhar)....Pages 759-772 Design and Analysis of Hydraulic Fixture for WABCO Body Housing (Govindu Vamshikrishna, Koppaka Shesha Sai Gurudatta, Pranav Ravindrannair, Md Israr Equbal)....Pages 773-781 Development of Alignment Fixture for Precision Assembly of Aerospace Control Surfaces Incorporating Process and Assembly Variations (N. Sankaranarayanan, Ch. Venkateswarlu, G. Ravinder, Shivpal Singh)....Pages 783-788 Product Design Development and Structural Stress Analysis of Chain Cutting and Riveting Tool for Automotive Vehicle Application (G. Ponsanjay, M. V. Tamilselvaa, R. Ramanathan, K. Ganesh Babu)....Pages 789-803 Design and Development of Cartridge-Based Automated Fluid Delivery System for Ball End Magnetorheological Finishing Process (Z. Alam, D. A. Khan, F. Iqbal, A. Kumar, S. Jha)....Pages 805-813 ARM Controller Based Smart Loom for Generating Basic Weaves (R. Kumaravelu, S. Poornima)....Pages 815-824 Manufacturing of Autoclaved Aerated Concrete (AAC): Present Status and Future Trends (Amit Raj, Arun Chandra Borsaikia, Uday Shanker Dixit)....Pages 825-833 Influence of Flow Domain Parameters on Hot Water Actuation of Shape-Memory Alloy Spring for Barrier Gate System (R Mithun, Tameshwer Nath, S. S. Mani Prabu, I. A. Palani)....Pages 835-844 A New Approach to Control the Position of Joint Arm Robot Using Image Background Subtraction Technique (Pramod Kumar Thotapalli, CH R Vikram Kumar, B Chandra Mohana Reddy)....Pages 845-854