Twin-Control: A Digital Twin Approach to Improve Machine Tools Lifecycle

Description

This open access book summarizes the results of the European research project “Twin-model based virtual manufacturing for machine tool-process simulation and control” (Twin-Control). The first part reviews the applications of ICTs in machine tools and manufacturing, from a scientific and industrial point of view, and introduces the Twin-Control approach, while Part 2 discusses the development of a digital twin of machine tools. The third part addresses the monitoring and data management infrastructure of machines and manufacturing processes and numerous applications of energy monitoring. Part 4 then highlights various features developed in the project by combining the developments covered in Parts 3 and 4 to control the manufacturing processes applying the so-called CPSs. Lastly, Part 5 presents a complete validation of Twin-Control features in two key industrial sectors: aerospace and automotive. The book offers a representative overview of the latest trends in the manufacturing industry, with a focus on machine tools. Front Matter ....Pages i-xvi Front Matter ....Pages 1-1 Machine Tool: From the Digital Twin to the Cyber-Physical Systems (Mikel Armendia, Aitor Alzaga, Flavien Peysson, Tobias Fuertjes, Frédéric Cugnon, Erdem Ozturk et al.)....Pages 3-21 Twin-Control Approach (Mikel Armendia, Aitor Alzaga, Flavien Peysson, Dirk Euhus)....Pages 23-38 Front Matter ....Pages 39-39 Virtualization of Machine Tools (Frédéric Cugnon, Mani Ghassempouri, Patxi Etxeberria)....Pages 41-55 Modelling of Machining Processes (Luke Berglind, Erdem Ozturk)....Pages 57-93 Towards Energy-Efficient Machine Tools Through the Development of the Twin-Control Energy Efficiency Module (Dominik Flum, Johannes Sossenheimer, Christian Stück, Eberhard Abele)....Pages 95-110 New Approach for Bearing Life Cycle Estimation and Control (Eneko Olabarrieta, Egoitz Konde, Enrique Guruceta, Mikel Armendia)....Pages 111-121 Front Matter ....Pages 123-123 Data Monitoring and Management for Machine Tools (Tobias Fuertjes, Christophe Mozzati, Flavien Peysson, Aitor Alzaga, Mikel Armendia)....Pages 125-136 Behaviours Indicators of Machine Tools (Flavien Peysson, David Leon, Quentin Lafuste, Mikel Armendia, Unai Mutilba, Enrique Guruceta et al.)....Pages 137-154 Non-intrusive Load Monitoring on Component Level of a Machine Tool Using a Kalman Filter-Based Disaggregation Approach (Johannes Sossenheimer, Thomas Weber, Dominik Flum, Niklas Panten, Eberhard Abele, Tobias Fuertjes)....Pages 155-165 Utilizing PLC Data for Workpiece Flaw Detection in Machine Tools (Johannes Sossenheimer, Christoph J. H. Bauerdick, Mark Helfert, Lars Petruschke, Eberhard Abele)....Pages 167-179 Front Matter ....Pages 181-181 Simulation of Machining Operations Based on the VMT Concept (Frédéric Cugnon, Jean-Pierre Delsemme)....Pages 183-196 Cyber-Physical System to Improve Machining Process Performance (Mikel Armendia, Tobias Fuertjes, Denys Plakhotnik, Johaness Sossenheimer, Dominik Flum)....Pages 197-208 Fleet-Wide Proactive Maintenance of Machine Tools (Flavien Peysson, Christophe Mozzati, David Leon, Quentin Lafuste, Jean-Baptiste Leger)....Pages 209-224 Visualization of Simulated and Measured Process Data (Denys Plakhotnik, Luke Berglind, Marc Stautner, Dirk Euhus, Erdem Ozturk, Tobias Fuertjes et al.)....Pages 225-233 Front Matter ....Pages 235-235 Twin-Control Evaluation in Industrial Environment: Aerospace Use Case (Mikel Armendia, Mani Ghassempouri, Guillermo Gil, Carlos Mozas, Jose A. Sanchez, Frédéric Cugnon et al.)....Pages 237-260 Twin-Control Evaluation in Industrial Environment: Automotive Case (Mikel Armendia, Mani Ghassempouri, Jaouher Selmi, Luke Berglind, Johannes Sossenheimer, Dominik Flum et al.)....Pages 261-294 Back Matter ....Pages 295-296