2011 to 2015 Chevrolet Volt Workshop Manual

Description

Title Page......Page 1 Definition of Danger, Warning, Caution, and Note......Page 3 ABS Component Handling Warning......Page 5 Actions to Take When Working with Fuel Warning......Page 6 Approved Equipment for Collision Repair Warning......Page 7 Assistant Driving Warning......Page 8 Battery Disconnect Warning......Page 9 Brake Dust Warning......Page 10 Brake Fluid Irritant Warning......Page 11 Checking Hot Transmission Fluid through Drain Plug Hole Warning......Page 12 Cleaning Solvent Warning......Page 13 Collision Sectioning Warning......Page 14 Cracked Window Warning......Page 15 Defroster Outlet Warning......Page 16 Exhaust Service Warning......Page 17 Express Window Down Warning......Page 18 Eye Protection Warning......Page 19 Foam Sound Deadeners Warning......Page 20 Fuel and Evaporative Emission Pipe Warning......Page 21 Fuel Gage Leak Warning......Page 83 Fuel Pipe Fitting Warning......Page 84 Fuel Storage Warning......Page 85 Fuel Vapour in Evaporative Emission Components Warning......Page 86 Gasoline/Gasoline Vapors Warning......Page 87 Glass and Sheet Metal Handling Warning......Page 88 Halogen Bulb Warning......Page 89 Bonnet Hold-Open Device Warning......Page 90 Hot Exhaust System Warning......Page 91 Moving Parts and Hot Surfaces Warning......Page 92 Protective Goggles and Glove Warning......Page 93 Relieving Fuel Pressure Warning......Page 94 Road Test Warning......Page 95 Safety Glasses and Compressed Air Warning......Page 96 Safety Glasses Warning......Page 97 Safety Goggles and Fuel Warning......Page 98 SIR Deployed Inflator Modules Are Hot Warning......Page 99 SIR Inflatable Module Deployment Outside Vehicle Warning......Page 100 SIR Inflator Module Disposal Warning......Page 101 SIR Inflator Module Handling and Storage Warning......Page 102 SIR Seatbelt Pretensioner Handling Warning......Page 103 SIR Special Tool Warning......Page 104 SIR Warning......Page 105 Steering Angle Sensor Initialisation Warning......Page 106 Torque-to-Yield Fastener Warning......Page 107 Window Retention Warning......Page 108 Work Stall Test Warning......Page 109 Air in the Power Steering System Caution......Page 110 Avoid Chipping or Scratching the Coating Caution......Page 111 Ball Stud Removal Caution......Page 112 Belt Dressing Caution......Page 113 Brake Caliper Caution......Page 114 Brake Fluid Effects on Paint and Electrical Components Caution......Page 115 Clearcoat/Ultraviolet Screeners Caution......Page 116 Component Fastener Tightening Caution......Page 117 Drive Axle Caution......Page 118 Engine Coolant Thermostat Housing Caution......Page 119 Exterior Trim Emblem Removal Caution......Page 120 Fastener Caution......Page 121 Filling the Master Cylinder Caution......Page 122 Fuel and Evaporative Emission Hose/Pipe Connection Cleaning Caution......Page 123 Heated Oxygen and Oxygen Sensor Caution......Page 124 Heated Oxygen Sensor Resistance Learn Reset Caution......Page 125 Installing Hoses without Twists or Bends Caution......Page 126 Paint Damage Caution......Page 127 Pipe Wrench Positioning Caution......Page 128 Power Steering Hose Disconnected Caution......Page 129 Silicon Contamination of Heated Oxygen Sensors Caution......Page 130 Steering Column in Lock Position Caution......Page 131 Steering Gear Preload Adjustment Caution......Page 132 Steering Wheel in the Full Turn Position Caution......Page 133 Steering Wheel Straight and Column Locked Caution......Page 134 Test Probe Caution......Page 135 Three-Way Catalytic Converter Damage Caution......Page 136 Torque Reaction Against Timing Drive Chain Caution......Page 137 Torque-to-Yield Fastener Caution......Page 138 Transmission Fluid Vent Cap Removal Caution......Page 139 Transmission Overfill Caution......Page 140 Using Proper Power Steering Fluid Caution......Page 141 Tappet Priming Caution......Page 142 Window Edge Damage Caution......Page 143 Safety Regulations for Hybrid/Electric Vehicles......Page 144 Arrows and Symbols......Page 148 Vehicle, Engine and Transmission ID and VIN Location, Derivative and Usage......Page 150 Vehicle Certification, Tyre Placard, Anti-Theft, and Service Parts ID Label......Page 153 RPO Code List......Page 156 Fasteners......Page 159 Thread Inserts......Page 165 Registered and Non-Registered Trademarks......Page 167 Lifting and Jacking the Vehicle......Page 171 Customer Concern Verification Sheets......Page 176 Special Tools Ordering Information......Page 177 Air/Wind Noise......Page 178 Tracing Powder or Chalk Test......Page 180 Air Pressure Test......Page 181 Soap Suds or Bubble Test......Page 182 Approximate Fluid Capacities......Page 183 Fluid and Lubricant Recommendations......Page 184 Maintenance Items......Page 185 GM Oil Life System Resetting......Page 186 Tyre and Wheel Runout Specifications......Page 187 Vibration Analysis - Hub and/or Axle Input......Page 188 Vibration Analysis - Engine......Page 191 Engine Order Classification......Page 193 Vibration Analysis - Engine/Accessory Isolation......Page 197 Vibration Analysis - Engine Balance......Page 203 Vibration Diagnostic Aids - Vibration Intermittent or Not Duplicated......Page 209 Brake Disc/Drum Balance Inspection......Page 212 Fastener Tightening Specifications......Page 214 Emblem/Nameplate Replacement......Page 215 Body Panel Paint Protector Replacement - VGC......Page 216 Front Side Door Window Frame Rear Applique Replacement......Page 217 Liftgate Side Applique Replacement......Page 220 Quarter Panel Tail Lamp Upper Moulding Replacement......Page 222 Rear Side Door Window Frame Rear Applique Replacement......Page 224 Radiator Grille Replacement......Page 227 Bonnet Rear Reveal Moulding Replacement......Page 229 Front Wing Upper Rear Moulding Replacement......Page 231 Sill Panel Moulding Replacement......Page 233 Roof Panel Joint Finish Moulding Replacement......Page 235 Rear End Spoiler Replacement......Page 237 Special Tools......Page 239 Adhesives, Fluids, Lubricants, and Sealers......Page 240 Eliminating Unwanted Odors in Vehicles......Page 241 Floor Carpet Drying......Page 242 Front Floor Panel Carpet Replacement......Page 243 Front Side Door Opening Floor Carpet Retainer Replacement......Page 245 Rear Side Door Opening Floor Carpet Retainer Replacement......Page 247 Headlining Trim Panel Replacement......Page 249 Fastener Tightening Specifications......Page 251 Instrument Panel Lower Trim Panel Insulator Replacement......Page 252 Steering Column Opening Lower Filler Replacement......Page 254 Instrument Panel Side Trim Panel Replacement......Page 256 Instrument Panel Upper Trim Panel Replacement......Page 258 Instrument Panel Cluster Trim Plate Cover Replacement......Page 260 Instrument Panel Cluster Trim Plate Replacement......Page 262 Instrument Panel Upper Outer Trim Panel Replacement - Right Side......Page 264 Instrument Panel Upper Outer Trim Panel Replacement - Left Side......Page 268 Instrument Panel Lower Extension Trim Panel Replacement......Page 270 Upper Trim Pad Retainer Replacement......Page 272 Lower Trim Pad Retainer Replacement - Inner......Page 274 Lower Trim Pad Retainer Replacement - Outer......Page 276 Instrument Panel Upper Centre Compartment Replacement......Page 278 Instrument Panel Lower Compartment Replacement......Page 280 Instrument Panel Compartment Door Dampener Replacement......Page 282 Instrument Panel Tie Bar Replacement......Page 284 Instrument Panel Wiring Harness Replacement......Page 289 Front Floor Console Compartment Door Hinge Replacement......Page 296 Front Floor Console Compartment Door Latch Replacement......Page 298 Front Floor Console Side Cover Replacement......Page 300 Front Floor Console Extension Replacement - Right Side......Page 302 Front Floor Console Extension Replacement - Left Side......Page 304 Front Floor Console Retainer Replacement......Page 306 Front Floor Console Replacement......Page 308 Front Floor Rear Console Replacement......Page 310 Front Floor Console Armrest Replacement......Page 312 Front Floor Console Armrest Hinge Cover Replacement......Page 314 Front Floor Console Trim Plate Replacement......Page 316 Front Floor Console Applique Replacement......Page 318 Front Floor Console Rear Cover Replacement......Page 320 Roof Console Replacement......Page 322 Fastener Tightening Specifications......Page 324 Front Side Door Accessory Switch Mount Plate Replacement - Drivers Side Door......Page 325 Front Side Door Accessory Switch Mount Plate Replacement - Passenger Side Door......Page 327 Rear Side Door Accessory Switch Mount Plate Replacement......Page 329 Front Side Door Trim Replacement......Page 331 Rear Side Door Window Garnish Moulding Replacement......Page 333 Front Side Door Window Garnish Moulding Replacement......Page 335 Roof Rail Rear Assist Handle Replacement......Page 337 Inside Rearview Mirror Mount Plate Cover Replacement......Page 339 Sunshade Replacement......Page 341 Sunshade Support Replacement......Page 343 Windscreen Side Garnish Molding Replacement......Page 345 Centre Pillar Trim Panel Replacement......Page 347 Body Lock Pillar Upper Trim Panel Replacement......Page 349 Quarter Inner Trim Finish Panel Replacement......Page 351 Rear End Trim Finish Panel Replacement......Page 353 Rear Compartment Floor Stowage Compartment Cover Handle Replacement......Page 355 Rear Compartment Floor Stowage Trim Compartment Replacement......Page 357 Rear Compartment Floor Panel Trim Replacement......Page 359 Rear Side Door Trim Replacement......Page 361 Liftgate Window Side Garnish Moulding Replacement......Page 363 Tailgate Window Upper Garnish Moulding Replacement......Page 365 Liftgate Upper Trim Finish Panel Replacement......Page 367 Liftgate Lower Trim Finish Panel Replacement......Page 369 Body Side Air Outlet Deflector Replacement......Page 371 Fastener Tightening Specifications......Page 373 DTC B3006......Page 374 DTC P257D-P257F......Page 378 Symptoms - Bolted Exterior Body Panels and Closures......Page 382 Bonnet Ajar Indicator/Message Malfunction......Page 383 Front Suspension Strut Housing Brace Replacement......Page 386 Bonnet Primary Catch Release Cable Replacement......Page 388 Front Side Door Adjustment......Page 390 Front Side Door Replacement......Page 392 Rear Side Door Adjustment......Page 394 Rear Side Door Replacement......Page 396 Front Wing Replacement - Left Side......Page 398 Front Wing Replacement - Right Side......Page 401 Liftgate Adjustment......Page 403 Liftgate Replacement......Page 404 Front Side Door Upper Hinge and Lower Hinge Replacement......Page 406 Bonnet Hinge Replacement - Volt......Page 408 Tailgate Hinge Replacement......Page 410 Rear Side Door Upper Hinge and Lower Hinge Replacement......Page 412 Bonnet Adjustment......Page 414 Bonnet Replacement - Volt......Page 416 Bonnet Insulator Replacement - Volt......Page 418 Bonnet Primary and Secondary Catch Replacement - Volt......Page 420 Front Side Door Check Link Replacement......Page 422 Rear Side Door Check Link Replacement......Page 424 Fuel Tank Filler Door Replacement......Page 426 Fuel Tank Filler Pipe Housing Replacement......Page 428 Bonnet Hold-Open Rod Replacement......Page 430 Bonnet Front Weatherstrip Replacement - Volt......Page 432 Bonnet Rear Weatherstrip Replacement - Volt......Page 434 Front Compartment Front Sight Shield Replacement - Volt......Page 436 Front Compartment Side Sight Shield Replacement - Volt......Page 438 Liftgate Strut Replacement......Page 440 Front or Rear Side Door Lower Weatherstrip Replacement......Page 442 Front Side Door Weatherstrip Replacement - Door Side......Page 444 Front Side Door Weatherstrip Replacement - Body Side......Page 446 Liftgate Weatherstrip Replacement......Page 448 Rear Side Door Weatherstrip Replacement - Door Side......Page 450 Rear Side Door Weatherstrip Replacement - Body Side......Page 452 Bonnet Ajar Indicator Description and Operation......Page 454 Fastener Tightening Specifications......Page 455 Front Bumper Energy Absorber Replacement - Volt......Page 456 Front Bumper Fascia Removal and Installation - Volt......Page 458 Front Bumper Fascia Guide Replacement......Page 460 Front Bumper Fascia Centre Support Replacement......Page 462 Front Bumper Fascia Center Support Bracket Replacement......Page 464 Front Bumper Lower Fascia Replacement - Volt......Page 466 Front Bumper Upper Fascia Replacement - Volt......Page 468 Front End Panel Outer Deflector Replacement - Volt......Page 470 Front End Panel Centre Deflector Replacement - Volt......Page 472 Rear Bumper Fascia Removal and Installation - Volt......Page 474 Rear Bumper Fascia Guide Replacement......Page 476 Rear Bumper Fascia Inner Guide Replacement......Page 478 Rear Bumper Fascia Outer Guide Replacement......Page 480 Rear Bumper Upper Fascia Replacement - Volt......Page 482 Rear Bumper Lower Fascia Replacement - Volt......Page 484 Rear Bumper Energy Absorber Replacement - Volt......Page 486 Rear Bumper Impact Bar Replacement......Page 488 Dimensions - Body......Page 490 Structure Identification......Page 496 Front Bumper Impact Bar Replacement......Page 499 Headlamp Mount Panel Replacement......Page 511 Front End Upper Tie Bar Support Replacement......Page 517 Front Wheelhouse Front Panel Replacement......Page 530 Front Wheel housing Panel Replacement......Page 539 Front Compartment Upper Side Rail Replacement......Page 549 Front Hinge Pillar Body Sectioning......Page 555 Body Hinge Pillar Lower Reinforcement Replacement......Page 567 Roof Outer Panel Replacement......Page 575 Rocker Inner Panel Replacement......Page 581 Rocker Outer Panel Sectioning......Page 591 Body Side Outer Panel Reinforcement Replacement......Page 604 Body Side Inner Panel Sectioning......Page 614 Rear Compartment Floor Panel Sectioning......Page 635 Rear Wheelhouse Panel Replacement......Page 647 Quarter Outer Panel Sectioning......Page 653 Body Rear End Panel Replacement......Page 668 Front Wing Front Bracket Replacement......Page 678 Front Rail Replacement......Page 685 Centre Pillar Inner Panel Replacement......Page 691 Centre Pillar Reinforcement Replacement......Page 698 Centre Pillar Sectioning - Outer......Page 705 Front Side Door Outer Panel Replacement......Page 717 Rear Side Door Outer Panel Replacement......Page 727 Rail Replacement - Rear Section......Page 737 Rear End Lower Panel Reinforcement Replacement......Page 743 Rear End Panel Replacement......Page 752 Resistance Spot Welded Full Panel Replacement......Page 758 MIG-Welded Full Panel Replacement......Page 762 Dual Phase Steel......Page 767 High Strength Low Alloy Steel......Page 768 Metal Panel Bonding......Page 769 Mild Steel......Page 771 Ultra High Strength Dual Phase Steel......Page 772 Ultra High Strength Steel......Page 773 Fastener Tightening Specifications......Page 774 Underbody Front Air Deflector Replacement - Left Side......Page 775 Underbody Front Air Deflector Replacement - Right Side......Page 777 Underbody Rear Air Deflector Replacement......Page 779 Drivetrain and Front Suspension Frame Replacement......Page 781 Drivetrain and Front Suspension Frame Front Insulator Replacement......Page 787 Front Wheelhouse Front Liner Replacement......Page 793 Front Wheelhouse Rear Liner Replacement......Page 795 Rear Wheelhouse Panel Liner Replacement......Page 797 Special Tools......Page 799 Fastener Tightening Specifications......Page 801 Moveable Window Schematics......Page 802 Demister Schematics......Page 803 DTC B0283......Page 806 DTC B316B, B317A, B318A, or B319A......Page 810 DTC B3205......Page 814 Symptoms - Fixed and Moveable Windows......Page 818 Rear Window Demister Malfunction......Page 820 Power Windows Malfunction......Page 825 Side Door Window Mechanical Diagnosis......Page 831 Windscreen Replacement......Page 832 Front Side Door Window Adjustment......Page 845 Front Side Door Window Replacement......Page 848 Rear Side Door Window Adjustment......Page 850 Rear Side Door Window Replacement......Page 853 Tailgate Upper Window Replacement......Page 855 Tailgate Lower Window Replacement......Page 868 Front Side Door Window Channel Replacement......Page 871 Rear Side Door Window Rear Channel Replacement......Page 873 Front Side Door Window Switch Replacement......Page 875 Front Side Door Window and Multifunction Switch Replacement......Page 877 Rear Side Door Window Switch Replacement......Page 879 Front Side Door Window Regulator Replacement......Page 881 Window Motor Programming - Express Function......Page 883 Front Side Door Window Regulator Motor Replacement......Page 885 Rear Side Door Window Regulator Replacement......Page 887 Rear Side Door Window Regulator Motor Replacement......Page 889 Rear Side Door Window Belt Reveal Molding Replacement - Upper......Page 891 Rear Side Door Window Belt Reveal Molding Replacement - Lower......Page 893 Front Side Door Window Belt Reveal Molding Replacement - Upper......Page 895 Front Side Door Window Belt Reveal Molding Replacement - Lower......Page 897 Front Side Door Window Outer Weatherstrip Replacement......Page 899 Rear Side Door Window Outer Weatherstrip Replacement......Page 901 Front Side Door Window Rear Channel Replacement......Page 903 Power Windows Description and Operation......Page 905 Rear Window Demister Description and Operation......Page 907 Stationary Window Description......Page 908 Special Tools......Page 909 Fastener Tightening Specifications......Page 911 Horn Schematics......Page 912 DTC B2750......Page 915 Symptoms - Horns......Page 919 Horns Malfunction......Page 920 Horn Replacement......Page 925 Steering Wheel Horn Contact Replacement......Page 927 Horns System Description and Operation......Page 929 Fastener Tightening Specifications......Page 931 Headlamps/Daytime Running Lamps (DRL) Schematics......Page 932 Exterior Lamps Schematics......Page 933 Interior Lights Schematics......Page 934 Interior Lights Dimming Schematics......Page 936 DTC B1395......Page 937 DTC B1480......Page 941 DTC B2545......Page 944 DTC B257A......Page 947 DTC B2580......Page 951 DTC B2585 or B3867......Page 954 DTC B2600 or B2605......Page 959 DTC B2610......Page 963 DTC B2615......Page 968 DTC B2625......Page 972 DTC B2645......Page 975 DTC B2699......Page 979 DTC B3588......Page 982 DTC B3600......Page 985 DTC B3650......Page 989 DTC B3806......Page 992 DTC B3884......Page 995 DTC B3948 or B3949......Page 999 DTC C0277 or C0890......Page 1004 DTC C0297......Page 1009 Symptoms - Lighting......Page 1012 Automatic Light Malfunction......Page 1014 Reverse Lamps Malfunction......Page 1017 Courtesy Lamps Malfunction......Page 1020 Interior Lights Malfunction......Page 1023 Hazard Lamps Malfunction......Page 1027 Headlamps Malfunction......Page 1030 Interior Backlighting Malfunction......Page 1035 Lights On Indicator Malfunction......Page 1041 Sidelight, Number Plate, and/or Tail Lamps Malfunction......Page 1043 Reading Lamps Malfunction......Page 1047 Brake Lamps Malfunction......Page 1050 Sun Visor Illumination Malfunction......Page 1054 Indicator Lamps and/or Indicators Malfunction......Page 1057 Brake Pedal Position Sensor Calibration......Page 1062 Brake Pedal Position Sensor Replacement......Page 1063 Reading Lamp Replacement......Page 1067 Dome and Reading Lamp Replacement......Page 1069 Interior and Reading Lamp Bulb Replacement......Page 1071 Sun Visor Illuminated Mirror Lamp Bulb Replacement......Page 1073 Outside Wing Mirror Indicator Lamp Replacement......Page 1075 Headlamp Replacement - Volt......Page 1077 Headlamp Bulb Replacement......Page 1079 Headlamp Alignment......Page 1081 Front Indicator Lamp Replacement - Volt......Page 1091 Rear Fog Lamp Replacement - Volt Ampera (T79)......Page 1093 Rear Fog Lamp Bulb Replacement - Volt Ampera (T79)......Page 1095 Rear Reflector Replacement - Volt......Page 1097 Front Indicator Lamp Bulb Replacement - Volt......Page 1099 High Mount Brake lamp Replacement......Page 1101 Cargo Centre Courtesy Lamp Bulb Replacement......Page 1103 Reverse Lamp Replacement......Page 1105 Reverse Lamp Bulb Replacement......Page 1107 Rear Number Plate Lamp Replacement......Page 1109 Rear Number Plate Lamp Bulb Replacement......Page 1111 Tail Lamp Replacement......Page 1113 Rear Compartment Courtesy Lamp Replacement......Page 1115 Exterior Lighting Systems Description and Operation......Page 1117 Interior Lighting Systems Description and Operation......Page 1120 Special Tools......Page 1122 Fastener Tightening Specifications......Page 1124 Adhesives, Fluids, Lubricants, and Sealers......Page 1125 Inside Rearview Mirror Schematics......Page 1126 Outside Wing Mirror Schematics......Page 1129 Symptoms - Mirrors......Page 1130 Heated Mirrors Malfunction......Page 1131 Automatic Day-Night Mirrors Malfunction......Page 1134 Power Mirror Folding Malfunction......Page 1137 Power Mirror Malfunction......Page 1139 Outside Wing Mirror Applique Replacement......Page 1142 Outside Rearview Mirror Replacement......Page 1144 Outside Wing Mirror Housing Cover Replacement......Page 1146 Outside Wing Mirror Housing Bezel Replacement......Page 1148 Outside Remote Control Wing Mirror Switch Replacement......Page 1150 Outside Rearview Mirror Inner Actuator Replacement......Page 1152 Outside Rearview Mirror Glass Replacement......Page 1154 Inside Rearview Mirror Replacement......Page 1156 Inside Rearview Mirror Bracket Installation......Page 1158 Automatic Day-Night Mirror Description and Operation......Page 1161 Outside Mirror Description and Operation......Page 1162 Fastener Tightening Specifications......Page 1164 Door Lock/Indicator Schematics......Page 1165 Release Systems Schematics - Release System Schematics......Page 1166 Release Systems Schematics - Tailgate Schematics......Page 1168 DTC B2500......Page 1171 DTC B3125, B3130, or B3135......Page 1174 DTC B3140 or B3150......Page 1178 DTC B3265......Page 1182 DTC B3618......Page 1185 DTC B3930......Page 1188 DTC P0CC6......Page 1191 DTC P0CC7, P0CC9, or P0CCA......Page 1194 DTC P0CCC, P0CCE, or P0CCF......Page 1197 DTC P0CD1......Page 1201 DTC P0CD2......Page 1205 DTC P04B6......Page 1208 DTC P04B8-P04BA or P04DC......Page 1210 DTC P04BB, P04BC, or P04C0......Page 1214 DTC P04C3-P04C6......Page 1218 DTC P04C8, P04CA, or P04CB......Page 1222 DTC P169D......Page 1225 Symptoms - Vehicle Access......Page 1228 Charger Door Ajar Indicator Malfunction......Page 1230 Charger Door Release Malfunction......Page 1233 Exterior Door Handle Switch Malfunction - DTC B1474, B1534, B1535, or B3849......Page 1238 Fuel Filler Door Ajar Indicator Malfunction......Page 1242 Fuel Filler Door Release Malfunction......Page 1245 Hatch Release Malfunction......Page 1249 Door Ajar Indicator Malfunction......Page 1253 Power Door Child Lock Malfunction......Page 1257 Power Door Lock Key Cylinder Switches Malfunction......Page 1261 Power Door Locks Malfunction......Page 1264 Rear Hatch/Gate Ajar Indicator Malfunction......Page 1269 Fuel Tank Filler Door Lock Actuator Replacement......Page 1272 Front Side Door Inside Handle Cable Replacement......Page 1274 Rear Side Door Inside Handle Cable Replacement......Page 1276 Front Side Door Lock Cylinder Replacement......Page 1278 Opening the Tailgate Without Electrical Power......Page 1280 Front Side Door Outside Handle Replacement - Base......Page 1282 Front Side Door Outside Handle Replacement - Pass Key Entry ATH......Page 1290 Front Side Door Outside Handle Bracket Replacement......Page 1298 Rear Side Door Outside Handle Bracket Replacement......Page 1300 Tailgate Latch Replacement......Page 1302 Rear Side Door Outside Handle Replacement......Page 1304 Front Side Door Lock Cylinder Opening Cover Replacement......Page 1311 Rear Side Door Lock Cylinder Opening Cover Replacement......Page 1313 Front Side Door Lock Replacement......Page 1315 Rear Side Door Lock Replacement......Page 1317 Front Side Door Locking Rod Replacement......Page 1319 Front Side Door Lock Cylinder Rod Replacement......Page 1320 Front Side Door Outside Handle Rod Adjustment......Page 1322 Front Side Door Outside Handle Rod Replacement......Page 1324 Rear Side Door Locking Rod Replacement......Page 1326 Rear Side Door Outside Handle Rod Adjustment......Page 1327 Rear Side Door Outside Handle Rod Replacement......Page 1329 Front Side Door Lock Striker Adjustment......Page 1331 Front Side Door Lock Striker Replacement......Page 1334 Tailgate Latch Striker Replacement......Page 1336 Rear Side Door Lock Striker Adjustment......Page 1338 Rear Side Door Lock Striker Replacement......Page 1341 Rear Compartment Lid and Fuel Filler Door Release Switch Replacement......Page 1343 Opening the Fuel Tank Filler Door when the Door Lock Malfunctions......Page 1345 Fuel Tank Filler Door Lock Release Switch Replacement......Page 1346 Charger Door Release Switch Replacement......Page 1348 Tailgate Release Switch Replacement......Page 1350 Charge Port Door Description and Operation......Page 1352 Door Ajar Indicator Description and Operation......Page 1354 Fuel Fill Door Description and Operation......Page 1356 Tailgate Ajar Indicator Description and Operation......Page 1358 Power Door Locks Description and Operation......Page 1359 Rear Hatch/Gate Description and Operation......Page 1361 Fastener Tightening Specifications......Page 1362 Wiper/Washer Schematics......Page 1363 DTC B371A......Page 1366 DTC B3873......Page 1369 Symptoms - Wiper/Washer Systems......Page 1372 Windscreen Wiper System Malfunction......Page 1373 Washer Malfunction......Page 1376 Wiper Blade Element Check......Page 1381 Windscreen Wiper and Washer Switch Replacement......Page 1383 Windscreen Washer Nozzle Replacement......Page 1385 Windscreen Washer Pump Hose Replacement......Page 1387 Windscreen Washer Solvent Container Filler Tube Replacement......Page 1389 Windscreen Washer Solvent Container Grommet Replacement......Page 1391 Windscreen Washer Solvent Container Replacement......Page 1393 Windscreen Washer Pump Replacement......Page 1395 Windscreen Washer Solvent Level Sensor Replacement......Page 1397 Plenum Upper Panel Insulator Replacement......Page 1399 Plenum Drain Tube Replacement......Page 1401 Air Inlet Grille Panel Replacement......Page 1403 Air Inlet Grille Panel Extension Replacement......Page 1405 Windscreen Wiper Arm Replacement - Driver......Page 1406 Windscreen Wiper Arm Replacement - Passenger......Page 1408 Windscreen Wiper Blade Replacement - Driver......Page 1410 Windscreen Wiper Blade Replacement - Passenger......Page 1411 Windscreen Wiper Motor Replacement......Page 1412 Windscreen Wiper Motor Replacement......Page 1414 Windscreen Glass Cleaning......Page 1416 Wiper Blade Element Cleaning......Page 1417 Wiper Chatter Repair......Page 1418 Wiper/Washer System Description and Operation......Page 1419 Fastener Tightening Specifications......Page 1421 Antilock Brake System Schematics......Page 1422 DTC C0035-C0050, C1207-C1210, C1221-C1228, or C1232-C1235......Page 1423 DTC C005A......Page 1430 DTC C0110, C12E0, C12E8, or C12E9......Page 1433 DTC C012A, C128B, C128E, or C12B2-C12B4......Page 1438 DTC C012B or C12B6-C12B8......Page 1442 DTC C012C, C121A, C128C, C128F, C12B9, C12BA, C12BB, or C12F7......Page 1446 DTC C012D, C120A, C128A, C128D, C12BC, or C12BE......Page 1450 DTC C012E or C12FE......Page 1454 DTC C012F, C12A7, C12DC, or C12DD......Page 1458 DTC C0161......Page 1462 DTC C0186, C0196, or C0287......Page 1466 DTC C0201, C120D, or C120E......Page 1471 DTC C0242 or P0856......Page 1475 DTC C0245, C122E......Page 1478 DTC C0252......Page 1481 DTC C0256, C12E6, or C12E7......Page 1485 DTC C0294, C120C, or C12F8......Page 1489 DTC C0299 or C12FF......Page 1495 DTC C029C, C120C, C129A-C129F, C12B1, or C12F8......Page 1499 DTC C0552......Page 1506 DTC C0561......Page 1509 DTC C056D, C121C-C121F, C123A-C1256, C126E-C127D, C12C2-C12DF, or C12F2-C12F6......Page 1514 DTC C0574......Page 1519 DTC C0710......Page 1522 DTC C0870 or C12E4......Page 1527 DTC C0880, C12E5, or C120F......Page 1530 DTC C0898......Page 1535 DTC C0914......Page 1539 DTC C1120 or C1121......Page 1542 DTC C1122 or C1123......Page 1546 Symptoms - Antilock Brake System......Page 1550 ABS Indicator Malfunction......Page 1551 Traction Control/Stability Control Indicator Malfunction......Page 1553 Antilock Brake System Automated Bleed......Page 1555 Steering Angle Sensor Centreing......Page 1561 Electronic Brake Control Module Replacement......Page 1562 Electronic Brake Control Module with Brake Pressure Modulator Valve Replacement......Page 1583 Brake Control Brake Pedal Position Sensor Replacement......Page 1587 Electronic Brake Control Position Sensor Replacement......Page 1591 Brake Pressure Modulator Valve Pressure Sensor Calibration......Page 1596 Brake Pressure Modulator Valve Bracket Replacement......Page 1597 Front Wheel Speed Sensor Replacement......Page 1601 Rear Wheel Speed Sensor Replacement......Page 1608 Vehicle Yaw Sensor Learn......Page 1617 Vehicle Yaw Sensor with Vehicle Lateral and Longitudinal Accelerometer Replacement......Page 1618 ABS Description and Operation......Page 1620 Special Tools......Page 1626 Fastener Tightening Specifications......Page 1628 Disc Brake Component Specifications......Page 1629 Adhesives, Fluids, Lubricants, and Sealers......Page 1631 Brake Disc Thickness Measurement......Page 1632 Brake Disc Thickness Variation Measurement......Page 1634 Brake Disc Surface and Wear Inspection......Page 1636 Brake Disc Assembled Lateral Runout Measurement......Page 1638 Brake Pad Inspection......Page 1643 Brake Calliper Inspection......Page 1645 Front Disc Brake Mounting and Hardware Inspection......Page 1647 Rear Disc Brake Mounting and Hardware Inspection......Page 1651 Front Disc Brake Pads Replacement......Page 1653 Rear Disc Brake Pads Replacement......Page 1660 Front Brake Calliper Replacement......Page 1667 Rear Brake Calliper Replacement......Page 1672 Front Brake Calliper Overhaul......Page 1677 Rear Brake Calliper Overhaul......Page 1682 Front Brake Calliper Hardware Replacement......Page 1684 Rear Brake Calliper Hardware Replacement......Page 1689 Front Brake Calliper Bracket Replacement......Page 1695 Rear Brake Calliper Bracket Replacement......Page 1708 Front Brake Disc Replacement......Page 1721 Rear Brake Disc Replacement......Page 1728 Front Brake Shield Replacement......Page 1735 Rear Brake Shield Replacement......Page 1738 Brake Disc Assembled Lateral Runout Correction......Page 1742 Brake Disc Assembled Lateral Runout Correction -- Indexing......Page 1743 Brake Disc Assembled Lateral Runout Correction -- Correction Plates......Page 1746 Brake Disc Assembled Lateral Runout Correction -- On Vehicle Lathe......Page 1750 Brake Disc Refinishing......Page 1752 Disc Brake System Description and Operation......Page 1754 Special Tools......Page 1755 Fastener Tightening Specifications......Page 1758 Brake Component Specifications......Page 1759 Brake System Specifications......Page 1760 Adhesives, Fluids, Lubricants, and Sealers......Page 1761 Hydraulic Brake Schematics......Page 1762 DTC C0267......Page 1764 Symptoms - Hydraulic Brakes......Page 1767 Brake Warning Indicator Malfunction......Page 1769 Brake Pulsation......Page 1772 Brake System Noise......Page 1774 Braking Action Uneven -- Pulls to One Side......Page 1776 Braking Action Uneven -- Front to Rear......Page 1778 Brake Pedal Excessive Travel......Page 1780 Brake Pedal Excessive Effort......Page 1783 Brakes Drag......Page 1785 Brake System Slow Release......Page 1787 Brake Fluid Loss......Page 1788 Disc Brake System Diagnosis......Page 1790 Brake Hydraulic and Assist System Diagnosis......Page 1796 Brake System Vehicle Road Test......Page 1804 Brake Pedal Travel Measurement and Inspection......Page 1806 Brake System External Leak Inspection......Page 1808 Brake System Internal Leak Test......Page 1809 Hydraulic Brake Component Operation Visual Inspection......Page 1811 Brake Pipe and Hose Inspection......Page 1814 Master Cylinder Reservoir Filling......Page 1816 Master Cylinder Reservoir Replacement......Page 1817 Master Cylinder Replacement......Page 1823 Master Cylinder Bench Bleeding......Page 1834 Brake Fluid Level Indicator Switch Replacement......Page 1836 Brake Pedal Assembly Replacement......Page 1838 Brake Pipe Replacement......Page 1852 Brake Master Cylinder Reservoir Hose Replacement......Page 1861 Front Brake Hose Replacement......Page 1866 Rear Brake Hose Replacement......Page 1875 Hydraulic Brake System Bleeding - Pressure......Page 1884 Hydraulic Brake System Flushing......Page 1887 Brake System, Hydraulic, Assist, and Control Description and Operation......Page 1889 Brake Warning System Description and Operation......Page 1893 Hydraulic Brake System Description and Operation......Page 1894 Special Tools......Page 1895 Fastener Tightening Specifications......Page 1898 Hand brake System Schematics......Page 1899 DTC C028A......Page 1902 DTC C028B......Page 1905 DTC C028D......Page 1908 DTC C028F......Page 1911 DTC C0293......Page 1914 DTC C0298......Page 1919 DTC C0558......Page 1922 DTC C0561......Page 1925 DTC C0574......Page 1928 Symptoms - Hand brake......Page 1931 Hand brake Will Not Hold or Release......Page 1932 Hand brake System Diagnosis......Page 1933 Electronic Hand brake Control Module Replacement......Page 1935 Hand brake Switch Replacement......Page 1942 Hand brake Cable Replacement......Page 1944 Hand brake Rear Cable Replacement - Left Side......Page 1955 Hand brake Rear Cable Replacement - Right Side......Page 1966 Hand brake Cable Adjuster Disabling......Page 1975 Hand brake Cable Adjuster Enabling......Page 1979 Electronic Hand brake Control Module Description......Page 1981 Hand brake System Description and Operation......Page 1982 Accessory DC Power Control Module Programming and Setup......Page 1983 Air Conditioning Compressor Control Module Programming and Setup......Page 1985 Audio Amplifier Programming and Setup......Page 1987 Battery Charger Programming and Setup......Page 1988 Battery Energy Control Module Programming and Setup......Page 1990 Body Control Module Programming and Setup......Page 1992 Control Solenoid Valve and Transmission Control Module Assembly Programming and Setup - 4ET50......Page 1995 Coolant Heater Control Module Programming and Setup......Page 1997 Drive Motor Generator Power Inverter Module Programming and Setup......Page 1999 Electronic Brake Control Module Programming and Setup......Page 2001 Electronic Parking Brake Control Module Programming and Setup......Page 2003 Engine Control Module Programming and Setup......Page 2004 Fuel Pump Flow Control Module Programming and Setup......Page 2006 Heated Seat Control Module Programming and Setup......Page 2007 Hybrid Battery Interface Control Module Programming and Setup......Page 2009 Hybrid Powertrain Control Module 2 Programming and Setup......Page 2011 HVAC System Control Module Programming and Setup......Page 2013 Inflatable Restraint Sensing and Diagnostic Module Programming and Setup......Page 2015 Instrument Cluster Programming and Setup......Page 2017 Keyless Entry Control Module Programming and Setup......Page 2019 Mobile Telephone Control Module Programming and Setup......Page 2021 Object Alarm Module Programming and Setup......Page 2022 Passenger Presence System Programming and Setup......Page 2024 Power Steering Control Module Programming and Setup......Page 2025 Radio Control Programming and Setup......Page 2027 Radio Programming and Setup......Page 2028 Remote Control Door Lock Receiver Programming and Setup......Page 2030 Steering Column Lock Control Module Programming and Setup......Page 2031 Theft Deterrent Module Programming and Setup......Page 2032 Tyre Pressure Indicator Receiver Programming and Setup......Page 2033 Special Tools......Page 2034 Body Control Module Scan Tool Information......Page 2036 Driver Seat and Passenger Seat Heater Control Module Scan Tool Information......Page 2054 Electronic Brake Control Module Scan Tool Information......Page 2056 Electronic Parking Brake Control Module Scan Tool Information......Page 2059 Engine Control Module Scan Tool Information......Page 2061 Fuel Pump Flow Control Module Scan Tool Information......Page 2088 Hybrid Powertrain Control Module 2 Scan Tool Information......Page 2089 Inflatable Restraint Passenger Presence System Scan Tool Information......Page 2100 Inflatable Restraint Sensing and Diagnostic Module Scan Tool Information......Page 2102 Instrument Cluster Scan Tool Information......Page 2106 Keyless Entry Control Module Scan Tool Information......Page 2108 Mobile Telephone Control Module Scan Tool Information......Page 2110 Object Alarm Module Scan Tool Information......Page 2111 Power Steering Control Module Scan Tool Information......Page 2113 Radio Scan Tool Information......Page 2114 Steering Column Lock Control Module Scan Tool Information......Page 2117 Transmission Control Module Scan Tool Information......Page 2118 Strategy Based Diagnosis......Page 2129 Diagnostic Procedure Instructions......Page 2132 Diagnostic System Check Instructions......Page 2137 Diagnostic Starting Point - Vehicle......Page 2143 Diagnostic System Check - Vehicle......Page 2144 Powertrain Diagnostic Trouble Code (DTC) Type Definitions......Page 2147 Engine Cranks But Does Not Run......Page 2149 Inspection/Maintenance System Check......Page 2150 Diagnostic Repair Verification......Page 2151 Fastener Tightening Specifications......Page 2152 Adhesives, Fluids, Lubricants, and Sealers......Page 2153 Symptoms - Wheel Drive Shafts......Page 2154 Click Noise In Turns......Page 2155 Clunk When Accelerating from Coast......Page 2156 Clunk Noise When Accelerating During Turns......Page 2157 Front Wheel Drive Intermediate Shaft Replacement......Page 2158 Front Wheel Drive Shaft Replacement......Page 2160 Front Wheel Drive Shaft Inner Joint Boot Replacement......Page 2170 Front Wheel Drive Shaft Outer Joint Boot Replacement......Page 2180 Wheel Drive Shafts Description and Operation......Page 2191 Special Tools......Page 2193 Fastener Tightening Specifications......Page 2196 Radio/Navigation System Schematics......Page 2197 Cellular Telephone Schematics......Page 2198 DTC B0000......Page 2200 DTC B1020......Page 2203 DTC B1025, B1035, B1045, or B1055......Page 2206 DTC B125A......Page 2210 DTC B1265......Page 2213 DTC B1271......Page 2216 DTC B1278 or B1279......Page 2219 DTC B1287......Page 2222 DTC B2462......Page 2225 DTC B2470......Page 2229 DTC B2485......Page 2232 Symptoms - Mobile Communication......Page 2235 Symptoms - Entertainment......Page 2236 Auxiliary Audio Input Malfunction......Page 2237 Cellular Telephone Conversation Partner Does Not Hear You......Page 2242 Cellular Telephone Conversation Partner Cannot Be Heard......Page 2245 Cellular Telephone Charging Malfunction......Page 2248 Mobile Telephone Microphone Malfunction......Page 2252 No Global Positioning System (GPS) Reception......Page 2255 Wireless Communication Interface Aerial Malfunction - UHP......Page 2258 Radio Controls Malfunction......Page 2260 Radio Information Display Malfunction - DTC U0257......Page 2263 Radio Poor Reception......Page 2266 Speaker Replacement Reference......Page 2269 Speaker Malfunction......Page 2270 Mobile Telephone Microphone Replacement......Page 2275 Communication Centre Call Switch Replacement......Page 2277 Communication Interface Module Replacement......Page 2279 Wireless Communication Interface Antenna Replacement......Page 2281 Communication Interface Module Bracket Replacement......Page 2283 Radio Replacement......Page 2285 Radio Control Assembly Replacement......Page 2287 Audio Disc Player, USB, Auxiliary In, and Memory Card Receptacle Replacement......Page 2289 Radio Speaker Amplifier Replacement......Page 2291 Navigation Signal Splitter Replacement......Page 2293 Radio Aerial Base Replacement......Page 2295 Radio Aerial Replacement......Page 2297 Radio and Telephone Control Switch Replacement......Page 2299 Radio Windscreen Side Garnish Moulding Speaker Replacement......Page 2301 Radio Front Side Door Speaker Replacement......Page 2303 Radio Rear Side Door Speaker Replacement......Page 2305 Radio Rear Compartment Speaker Replacement......Page 2307 Cellular Telephone Description and Operation......Page 2309 Radio/Audio System Description and Operation......Page 2310 Special Tools......Page 2319 Ambient Air Temperature Sensor Resistance......Page 2321 Instrument Cluster Schematics......Page 2322 Driver Information System Schematics......Page 2325 Audible Warnings Schematics......Page 2327 DTC B0550......Page 2330 Symptoms - Displays and Gauges......Page 2333 Chime Malfunction......Page 2335 Driver Information Centre Switch Malfunction - DTC B3567......Page 2338 Engine Oil Pressure Indicator Malfunction - DTC P0520......Page 2341 Fuel Gauge Malfunction - DTC P0461-P0464......Page 2345 Instrument Cluster Gauges Malfunction......Page 2349 Instrument Cluster Display Malfunction......Page 2351 Speedometer and/or Odometer Malfunction......Page 2353 Driver Information Display Replacement......Page 2356 Driver Information Display and Multifunction Switch Replacement......Page 2358 Instrument Cluster Replacement......Page 2360 Battery Charge Indicator Replacement......Page 2362 Accessory Switch Replacement......Page 2364 Audible Warnings Description and Operation......Page 2366 Driver Information Centre (DIC) Description and Operation......Page 2369 Indicator/Warning Message Description and Operation......Page 2371 Instrument Cluster Description and Operation......Page 2372 Steering Wheel Secondary/Configurable Control Schematics......Page 2375 Symptoms - Secondary and Configurable Customer Controls......Page 2377 Steering Wheel Controls Malfunction......Page 2378 Steering Wheel Controls Description and Operation......Page 2381 Cruise Control Schematics......Page 2382 DTC B3794......Page 2385 DTC P0564......Page 2388 DTC P0571......Page 2391 DTC P0703......Page 2394 Symptoms - Cruise Control......Page 2397 Cruise Control Indicator Malfunction......Page 2398 Cruise Control Malfunction......Page 2400 Cruise Control Switch Replacement......Page 2403 Cruise Control Description and Operation......Page 2405 Temperature Versus Resistance......Page 2408 Altitude Versus Barometric Pressure......Page 2410 Ignition System Specifications......Page 2411 Fastener Tightening Specifications......Page 2412 Adhesives, Fluids, Lubricants, and Sealers......Page 2414 Engine Controls Schematics......Page 2415 DTC P0010 or P0013......Page 2416 DTC P0011 or P0014......Page 2420 DTC P0016 or P0017......Page 2425 DTC P0030, P0036, P0053, P0054, P0135, or P0141......Page 2429 DTC P0101......Page 2435 DTC P0102 or P0103......Page 2440 DTC P0106......Page 2445 DTC P0107 or P0108......Page 2451 DTC P0111......Page 2456 DTC P0112, P0113, or P0114......Page 2461 DTC P0116......Page 2466 DTC P0117, P0118, or P0119......Page 2471 DTC P0121-P0123, P0222, P0223, or P2135......Page 2476 DTC P0128......Page 2484 DTC P0131, P0132, P0134, P0137, P0138, or P0140......Page 2488 DTC P0133, P013A, P013B, P013E, P013F, P1133, P2270, P2271, or P2A00......Page 2494 DTC P0171 or P0172......Page 2502 DTC P018B-P018D......Page 2506 DTC P0201, P0202, P0203, or P0204......Page 2510 DTC P0231, P0232, or P023F......Page 2514 DTC P025A......Page 2518 DTC P0300-P0304......Page 2521 DTC P0315......Page 2526 DTC P0324, P0326, or P06B6......Page 2529 DTC P0325, P0327, or P0328......Page 2533 DTC P0335 or P0336......Page 2537 DTC P0340 or P0365......Page 2542 DTC P0341 or P0366......Page 2547 DTC P0351-P0354......Page 2551 DTC P0420......Page 2555 DTC P043E, P043F, or P145F......Page 2560 DTC P0442 or P0455......Page 2565 DTC P0443, P0458, or P0459......Page 2570 DTC P0449, P0498, or P0499......Page 2574 DTC P0451-P0453......Page 2578 DTC P0497......Page 2585 DTC P0601-P0604, P0606, P062B, P062F, P0630, P16F3, or P2610 - ECM......Page 2590 DTC P0601-P0604, P0606, or P062F - Fuel Pump Control Module......Page 2594 DTC P0628 or P0629......Page 2597 DTC P0641 or P06A6 - Fuel Pump Control Module......Page 2600 DTC P0641, P0651, P0697, or P06A3 - ECM......Page 2603 DTC P0650......Page 2608 DTC P0685, P0689, P0690, or P1682......Page 2612 DTC P069E......Page 2619 DTC P0700......Page 2621 DTC P0AC4......Page 2623 DTC P1101......Page 2625 DTC P121B or P121C......Page 2630 DTC P1255 or P064A......Page 2634 DTC P1400......Page 2637 DTC P1458-P145A......Page 2640 DTC P145C or P145D......Page 2645 DTC P145E......Page 2649 DTC P1461......Page 2654 DTC P1516, P2101, P2119, or P2176......Page 2657 DTC P15F9......Page 2664 DTC P15FB......Page 2667 DTC P162D......Page 2669 DTC P1B12......Page 2673 DTC P1E00......Page 2675 DTC P2122, P2123, P2127, P2128, or P2138......Page 2677 DTC P219A......Page 2684 DTC P2400-P2402......Page 2687 DTC P2418-P2420......Page 2691 DTC P2422......Page 2695 DTC P2450......Page 2699 DTC P2534 - Fuel Pump Control Module......Page 2703 DTC P2537......Page 2706 DTC P2618 or P2619......Page 2709 DTC P2635 - Fuel Pump Control Module......Page 2713 Symptoms - Engine Controls......Page 2717 Poor Fuel Fill Quality......Page 2723 Malfunction Indicator Lamp (MIL) Diagnosis......Page 2724 Engine Cranks But Does Not Run......Page 2727 Fuel System Diagnosis......Page 2731 Fuel Pump Electrical Circuit Diagnosis......Page 2735 Fuel Injector Solenoid Coil Test......Page 2738 Fuel Injector Balance Test......Page 2740 Alcohol/Contaminants-in-Fuel Diagnosis......Page 2743 Evaporative Emission Control System Diagnosis......Page 2745 Electronic Ignition System Diagnosis......Page 2748 Inspection/Maintenance System Check......Page 2750 Inspection/Maintenance Complete System Set Procedure......Page 2753 Inspection/Maintenance (I/M) Test DTC Table......Page 2755 Engine Control Module Replacement......Page 2756 Engine Control Module Bracket Replacement......Page 2758 Crankshaft Position System Variation Learn......Page 2760 Throttle/Idle Learn......Page 2762 Engine Coolant Temperature Sensor Replacement - Thermostat......Page 2764 Engine Coolant Temperature Sensor Replacement - Water Outlet......Page 2765 Mass Airflow Sensor with Inlet Air Temperature Sensor Replacement......Page 2767 Manifold Absolute Pressure Sensor Replacement......Page 2769 Heated Oxygen Sensor Replacement - Sensor 1......Page 2771 Heated Oxygen Sensor Replacement - Sensor 2......Page 2773 Accelerator Pedal Position Sensor Replacement......Page 2775 Throttle Body Assembly Replacement......Page 2777 Throttle Body Inspection and Cleaning......Page 2779 Fuel Pressure Gauge Installation and Removal......Page 2780 Fuel Tank Draining......Page 2782 Fuel Tank Replacement......Page 2784 Fuel Pressure Sensor Replacement - Fuel Feed Pipe......Page 2793 Fuel Tank Filler Pipe Replacement......Page 2795 Fuel Feed Pipe Replacement — Chassis......Page 2797 Fuel Feed Pipe Replacement — Engine Compartment......Page 2803 Fuel Tank Fuel Pump Module Replacement......Page 2805 Fuel Pump Flow Control Module Replacement......Page 2813 Fuel Tank Pressure Sensor Replacement......Page 2815 Fuel Level Sensor Replacement......Page 2817 Plastic Collar Quick Connect Fitting Service......Page 2819 Fuel Injection Fuel Rail Assembly Replacement......Page 2830 Fuel Injector Replacement......Page 2834 Evaporative Emission Canister Vent Solenoid Valve Replacement......Page 2836 Evaporative Emission Canister Replacement......Page 2838 Evaporative Emission Canister Purge Solenoid Valve Replacement......Page 2840 Evaporative Emission System Vacuum Leak Detection Pump Replacement......Page 2842 Evaporative Emission System Cleaning......Page 2844 Ignition Coil Replacement......Page 2846 Spark Plug Inspection......Page 2848 Spark Plug Replacement......Page 2853 Camshaft Position Actuator Solenoid Valve Replacement - Exhaust......Page 2855 Camshaft Position Actuator Solenoid Valve Replacement - Intake......Page 2857 Crankshaft Position Sensor Replacement......Page 2859 Camshaft Position Sensor Replacement - Exhaust......Page 2861 Camshaft Position Sensor Replacement - Intake......Page 2863 Knock Sensor Replacement......Page 2865 Air Cleaner Outlet Duct Replacement......Page 2867 Air Cleaner Resonator Outlet Duct Replacement......Page 2869 Air Cleaner Element Replacement......Page 2871 Air Cleaner Assembly Replacement......Page 2873 Camshaft Actuator System Description......Page 2875 Electronic Ignition System Description......Page 2876 Engine Control Module Description......Page 2878 Engine Maintenance and Fuel Monitor Description......Page 2881 Evaporative Emission Control System Description......Page 2883 Fuel System Description......Page 2889 Throttle Actuator Control (TAC) System Description......Page 2893 Special Tools - Diagnostic Tools......Page 2896 Fastener Tightening Specifications......Page 2915 Engine Cooling System Specifications......Page 2916 Adhesives, Fluids, Lubricants, and Sealers......Page 2917 Engine Cooling Schematics......Page 2918 DTC P00B3 or P00B4......Page 2920 DTC P00B6......Page 2925 DTC P00B7......Page 2930 DTC P0597-P0599......Page 2934 DTC P1485-P1487......Page 2938 DTC P2181......Page 2942 Symptoms - Engine Cooling......Page 2945 Engine Overheating......Page 2948 Loss of Coolant......Page 2950 Thermostat Diagnosis......Page 2953 Engine Fails To Reach Normal Operating Temperature......Page 2955 Pressure Cap Testing......Page 2956 Cooling System Leak Testing......Page 2958 Cooling System Draining and Filling......Page 2960 Flushing......Page 2966 Radiator Cleaning......Page 2967 Coolant Recovery Reservoir Replacement......Page 2968 Radiator Inlet Hose Replacement......Page 2970 Radiator Outlet Front Hose Replacement......Page 2975 Radiator Upper Bracket Replacement......Page 2980 Cooling Fan and Shroud Replacement......Page 2982 Engine Coolant Thermostat Replacement......Page 2984 Engine Coolant Air Bleed Hose Connector Replacement......Page 2986 Water Outlet Replacement......Page 2988 Water Inlet Replacement......Page 2994 Water Pump Belt Replacement......Page 2998 Water Pump Replacement......Page 3006 Engine Coolant Temperature Sensor Replacement......Page 3012 Radiator Replacement......Page 3014 Radiator Air Lower Baffle and Deflector Replacement......Page 3016 Radiator Air Side Baffle Replacement - Left Side......Page 3018 Radiator Air Side Baffle Replacement - Right Side......Page 3020 Radiator Air Seal Replacement......Page 3022 Special Tools......Page 3024 Starting and Charging Schematics......Page 3028 DTC B1325, B1330, B1517, C0800, C0899, C0900, C12E1, C12E2, P0562, P0563, P1A0C, P1A0D, or P1EFC......Page 3031 DTC B1516......Page 3035 DTC B151A......Page 3039 DTC B1527......Page 3041 Symptoms - Engine Electrical......Page 3043 Battery Inspection/Test......Page 3045 Battery Charging......Page 3048 Battery Electrical Drain/Parasitic Load Test......Page 3051 Charging System Test......Page 3056 Battery Positive and Negative Cable Replacement......Page 3057 Battery Positive Cable Replacement......Page 3063 Battery Replacement......Page 3075 Battery Description and Operation......Page 3086 Charging System Description and Operation......Page 3088 Electrical Power Management Description and Operation......Page 3092 Starting System Description and Operation......Page 3094 Special Tools......Page 3095 Fastener Tightening Specifications......Page 3097 Symptoms - Engine Exhaust......Page 3098 Restricted Exhaust......Page 3099 Exhaust Leakage......Page 3101 Exhaust Noise......Page 3102 Exhaust Manifold with Catalytic Converter Replacement......Page 3103 Exhaust System Replacement......Page 3105 Catalytic Converter Replacement......Page 3113 Catalytic Converter Brace Replacement......Page 3115 Exhaust Resonator Replacement......Page 3117 Exhaust Pipe Heat Shield Replacement - Front......Page 3126 Exhaust Pipe Heat Shield Replacement - Centre......Page 3128 Exhaust Pipe Heat Shield Replacement - Rear......Page 3130 Exhaust Rear Silencer Replacement......Page 3132 Exhaust System Description......Page 3135 Special Tools......Page 3137 Fastener Tightening Specifications......Page 3139 Engine Mechanical Specifications......Page 3141 Adhesives, Fluids, Lubricants, and Sealers......Page 3147 Disassembled Views......Page 3148 Engine Identification......Page 3149 Symptoms - Engine Mechanical......Page 3151 Oil Consumption Diagnosis......Page 3153 Engine Noise Under Load......Page 3154 Engine Noise on Start-Up, but Only Lasting a Few Seconds......Page 3155 Base Engine Misfire without Internal Engine Noises......Page 3156 Base Engine Misfire with Abnormal Internal Lower Engine Noises......Page 3158 Base Engine Misfire with Abnormal Valve Train Noise......Page 3160 Base Engine Misfire with Coolant Consumption......Page 3161 Base Engine Misfire with Excessive Oil Consumption......Page 3162 Upper Engine Noise, Regardless of Engine Speed......Page 3163 Lower Engine Noise, Regardless of Engine Speed......Page 3164 Engine Will Not Crank - Crankshaft Will Not Rotate......Page 3166 Drive Belt Chirping, Squeal, and Whine Diagnosis......Page 3168 Drive Belt Rumbling and Vibration Diagnosis......Page 3172 Drive Belt Falls Off and Excessive Wear Diagnosis......Page 3175 Engine Mount Replacement - Right Side......Page 3178 Engine Mount Inspection......Page 3180 Engine Mount Bracket Replacement - Right Side......Page 3181 Inlet Manifold Replacement......Page 3183 Camshaft Timing Chain Replacement......Page 3191 Timing Chain Tensioner Replacement......Page 3204 Hydraulic Valve Clearance Adjuster Arm Replacement......Page 3206 Hydraulic Valve clearance Adjuster Replacement......Page 3208 Camshaft Inlet and Exhaust Sprocket Replacement......Page 3210 Cylinder Head Replacement......Page 3224 Sump Replacement......Page 3249 Automatic Transmission Flex Plate Replacement......Page 3257 Crankshaft Balancer Replacement......Page 3259 Crankshaft Front Oil Seal Replacement......Page 3261 Crankshaft Rear Oil Seal Replacement......Page 3263 Engine Front Cover with Oil Pump Replacement......Page 3267 Engine Oil Pressure Indicator Switch Replacement......Page 3270 Engine Replacement......Page 3272 Engine Oil and Oil Filter Replacement......Page 3350 Camshaft Cover Replacement......Page 3353 Inlet Camshaft Replacement......Page 3355 Exhaust Camshaft Replacement......Page 3359 Valve Stem Oil Seal and Valve Spring Replacement......Page 3363 Engine Mount Bracket Removal......Page 3375 Camshaft Timing Chain Inspection......Page 3377 Camshaft Timing Chain Adjustment......Page 3385 Draining Fluids and Oil Filter Removal......Page 3396 Engine Lift Bracket Removal......Page 3398 Exhaust Manifold Removal......Page 3400 Engine Coolant Thermostat Housing Removal......Page 3403 Water Outlet Removal......Page 3405 Air Conditioning Compressor Bracket Removal......Page 3407 Water Pump Pulley Removal......Page 3409 Crankshaft Balancer Removal......Page 3411 Water Pump Removal......Page 3414 Throttle Body Removal......Page 3416 Inlet Manifold Removal......Page 3418 Ignition Coil Removal......Page 3420 Camshaft Cover Removal......Page 3422 Camshaft Position Actuator Solenoid Valve Removal......Page 3424 Sump Removal......Page 3427 Engine Front Cover and Oil Pump Removal......Page 3430 Camshaft Timing Chain Removal......Page 3432 Timing Chain Tensioner Removal......Page 3438 Engine Front Cover Gasket Removal......Page 3440 Camshaft Sprocket Removal......Page 3441 Intake Camshaft Removal......Page 3443 Exhaust Camshaft Removal......Page 3445 Hydraulic Valve Clearance Adjuster Arm Removal......Page 3447 Hydraulic Valve clearance Adjuster Removal......Page 3449 Cylinder Head Removal......Page 3451 Piston, Connecting Rod, and Bearing Removal......Page 3453 Crankshaft and Bearing Removal......Page 3456 Cylinder Head Disassemble......Page 3461 Cylinder Head Cleaning and Inspection......Page 3469 Cylinder Head Assemble......Page 3476 Engine Block Disassemble......Page 3481 Engine Block Assemble......Page 3483 Piston and Connecting Rod Disassemble......Page 3485 Piston, Connecting Rod, and Bearing Cleaning and Inspection......Page 3487 Piston and Connecting Rod Assemble......Page 3493 Inlet Manifold Disassemble......Page 3496 Inlet Manifold Cleaning and Inspection......Page 3500 Inlet Manifold Assemble......Page 3502 Crankshaft and Bearing Cleaning and Inspection......Page 3506 Engine Front Cover and Oil Pump Cleaning and Inspection......Page 3515 Engine Front Cover and Oil Pump Disassemble......Page 3519 Sump Cleaning and Inspection......Page 3523 Crankshaft and Bearing Installation......Page 3525 Piston, Connecting Rod, and Bearing Installation......Page 3534 Cylinder Head Installation......Page 3540 Hydraulic Valve clearance Adjuster Installation......Page 3543 Hydraulic Valve Clearance Adjuster Arm Installation......Page 3545 Intake Camshaft Installation......Page 3547 Exhaust Camshaft Installation......Page 3549 Camshaft Sprocket Installation......Page 3551 Timing Chain Tensioner Installation......Page 3553 Engine Front Cover Gasket Installation......Page 3555 Camshaft Timing Chain Installation......Page 3557 Engine Front Cover and Oil Pump Installation......Page 3562 Sump Installation......Page 3568 Camshaft Position Actuator Solenoid Valve Installation......Page 3573 Camshaft Cover Installation......Page 3576 Ignition Coil Installation......Page 3580 Oil Filter Installation......Page 3582 Inlet Manifold Installation......Page 3584 Throttle Body Installation......Page 3586 Water Pump Installation......Page 3588 Crankshaft Balancer Installation......Page 3590 Water Pump Pulley Installation......Page 3594 Air Conditioning Compressor Bracket Installation......Page 3596 Water Pump Belt Installation......Page 3598 Water Outlet Installation......Page 3600 Engine Coolant Thermostat Housing Installation......Page 3602 Exhaust Manifold Installation......Page 3604 Engine Lift Bracket Installation......Page 3607 Engine Mount Bracket Installation......Page 3609 Engine Front Cover and Oil Pump Assemble......Page 3611 Water Pump Belt Removal......Page 3618 Automatic Transmission Flex Plate Removal......Page 3620 Engine Block Cleaning and Inspection......Page 3623 Automatic Transmission Flex Plate Installation......Page 3628 Engine Component Description......Page 3631 Lubrication Description......Page 3633 Special Tools......Page 3636 Fastener Tightening Specifications......Page 3652 Adhesives, Fluids, Lubricants, and Sealers......Page 3654 Refrigerant System Specifications......Page 3655 Handling of Refrigerant Lines and Fittings......Page 3656 Leak Testing......Page 3657 Air Conditioning (A/C) System Performance Test......Page 3660 A/C Diagnostics Chart......Page 3664 Heating Performance Diagnostic......Page 3665 Defrosting Insufficient......Page 3667 Noise Diagnosis - Blower Motor......Page 3669 Air Conditioning Compressor Oil Diagnosis......Page 3671 Noise Diagnosis - HVAC Module......Page 3673 Odour Diagnosis......Page 3675 Odour Correction......Page 3677 Refrigerant Recovery and Recharging - High Voltage Electric Compressor......Page 3678 Flushing......Page 3680 Air Conditioning and Drive Motor Battery Cooling Compressor Replacement......Page 3685 Air Conditioning Compressor and Condenser Hose Replacement......Page 3688 Air Conditioning Compressor Front Hose Replacement......Page 3690 Air Conditioning Compressor and Evaporator Hose Replacement......Page 3692 Air Conditioning Evaporator Thermal Expansion Valve Tube Replacement......Page 3696 Air Conditioning Refrigerant Service Valve Core Replacement......Page 3702 Air Conditioning Refrigerant Desiccant Replacement......Page 3705 Air Conditioning Evaporator Thermal Expansion Valve Replacement - A/C Evaporator......Page 3708 Air Conditioning Evaporator Thermal Expansion Valve Replacement - Drive Motor Battery Coolant Cooler......Page 3710 Air Conditioning Refrigerant Pressure Sensor Replacement - Low Pressure......Page 3712 Air Conditioning Refrigerant Pressure Sensor Replacement - High Pressure......Page 3714 Air Conditioning Refrigerant Temperature Sensor Replacement......Page 3716 Ambient Air Temperature Sensor Replacement......Page 3718 Air Conditioning Condenser Replacement......Page 3720 Air Conditioning and Heater Module Assembly Removal and Installation......Page 3722 Air Conditioning Evaporator Replacement......Page 3724 Air Conditioning Evaporator and Blower Module Drain Hose Replacement......Page 3726 Heater Inlet Hose Replacement......Page 3728 Heater Inlet And Outlet Pipe Replacement......Page 3730 Heater Outlet Hose Replacement......Page 3735 Heater Core Outlet Tube Replacement......Page 3737 Heater Core Inlet Tube Replacement......Page 3739 Heater Inlet Pipe Adapter Replacement......Page 3741 Air Inlet Valve Actuator Gear Replacement......Page 3743 Passenger Compartment Air Filter Replacement......Page 3745 Air Inlet Replacement......Page 3749 Air Inlet Assembly Replacement......Page 3751 Blower Motor Control Module Replacement......Page 3753 Air Inlet Valve and Inside Air Valve Control Cam Replacement......Page 3755 Air Inlet Valve Lever Replacement......Page 3757 Blower Motor Replacement......Page 3759 Air Distributor Case Replacement......Page 3761 Instrument Panel Outer Air Outlet Replacement - Left Side......Page 3763 Instrument Panel Centre Air Outlet Replacement......Page 3765 Instrument Panel Outer Air Outlet Replacement - Right Side......Page 3767 Floor Front Air Outlet Duct Replacement - Right Side......Page 3769 Floor Front Air Outlet Duct Replacement - Left Side......Page 3771 Instrument Panel Centre Air Outlet Duct Replacement......Page 3773 Windscreen Defroster Nozzle Replacement......Page 3775 Side Window Defogger Outlet Duct Replacement - Left Side......Page 3777 Side Window Defogger Outlet Duct Replacement - Right Side......Page 3779 Heater and Air Conditioning Remote Control Replacement......Page 3781 Mode Control Cam Actuator Replacement......Page 3783 Mode Valve Lever Replacement......Page 3785 Heater Coolant Heater Heat Shield Replacement......Page 3787 Heater Core Replacement......Page 3789 Heater Coolant Heater Air Supply Hose Replacement......Page 3791 Heater Coolant Heater Replacement......Page 3793 Heater Water Auxiliary Pump Replacement......Page 3795 Accessory DC Power Control Module Cooling Air Inlet Duct Replacement......Page 3797 Accessory DC Power Control Module Cooling Air Duct Replacement......Page 3799 Accessory DC Power Control Module Cooling Blower Replacement......Page 3801 Heater Water Shutoff Valve Replacement......Page 3803 Heater Water Shutoff Valve Actuator Inlet Hose Replacement......Page 3805 Heater Water Shutoff Valve Inlet Hose Replacement......Page 3807 Heater Water Auxiliary Pump Inlet Hose Replacement......Page 3812 Heater Vent Hose Replacement......Page 3819 Heater Outlet Hose Vapour Vent Hose Replacement......Page 3821 Heating and Air Conditioning System Description and Operation......Page 3823 Special Tools......Page 3825 Sensor Resistance Table......Page 3830 HVAC Schematics......Page 3832 HVAC Component Replacement Reference......Page 3833 DTC B0163......Page 3835 DTC B0173, B0178, or B3933......Page 3839 DTC B018A, B048C, B048F, or B1395......Page 3843 DTC B0183......Page 3849 DTC B0193......Page 3853 DTC B0223, B0233, B023A, or B0408......Page 3858 DTC B0468, B046B, or B046C......Page 3863 DTC B046A......Page 3870 DTC P0071-P0073......Page 3874 DTC P0531, P0532, or P0533......Page 3878 DTC P0534......Page 3882 DTC P0536-P0538 or P153B......Page 3886 DTC P0D69-P0D7F......Page 3891 DTC P151C or P2516-P2518......Page 3900 DTC P1ECA or P1EC9......Page 3905 DTC P1F0A-P1F0D......Page 3908 DTC P2681, P26A3, P26A6, P26A7, or P26A9......Page 3912 Symptoms - HVAC Systems - Automatic......Page 3918 HVAC System Malfunction......Page 3920 Actuator Recalibration......Page 3923 Air Inlet Valve Actuator Replacement......Page 3925 Temperature Valve Actuator Replacement......Page 3927 Air Conditioning Refrigerant Temperature Sensor Replacement......Page 3929 Duct Air Temperature Sensor Replacement - Upper......Page 3931 Duct Air Temperature Sensor Replacement - Lower......Page 3933 Inside Air Moisture and Windscreen Temperature Sensor Replacement......Page 3935 Sun Load Temperature and Headlamp Automatic Control Ambient Light Sensor Replacement......Page 3937 Automatic HVAC Description and Operation......Page 3939 Temperature Versus Resistance......Page 3946 Hybrid Controls Schematics......Page 3948 Hybrid Controls Electronic Component Views......Page 3949 DTC P0335 or P0336......Page 3950 DTC P0506 or P0507......Page 3953 DTC P0601-P0604, P0606, P062F, P1EB6 or P1EB7 - Hybrid Powertrain Control Module......Page 3957 DTC P061A or P061B......Page 3960 DTC P06AF......Page 3962 DTC P06B1, P06B2, P06B4, P06B5, P06E7 or P06E8......Page 3964 DTC P0A1B or P0A1C......Page 3967 DTC P0A2B-P0A2D or P0A31-P0A33......Page 3969 DTC P0A2F......Page 3974 DTC P0A35......Page 3977 DTC P0A3F, P0A40, P0C52, P0C53, P0C5C, P0C5D or P1B03......Page 3980 DTC P0A45, P0A46, P0C57, P0C58, P0C61, P0C62 or P1B04......Page 3986 DTC P0A78 or P0A79......Page 3991 DTC P0A89......Page 3994 DTC P0A8D-P0A8F......Page 3996 DTC P0AB9......Page 3998 P0BE3......Page 4001 DTC P0B0D......Page 4005 DTC P0BE6-P0BE8, P0BEA-P0BEC, P0BEE, P0BEF, P0BF0, P0BF2-P0BF4, P0BF6-P0BF8 or P0BFA-P0BFC......Page 4007 DTC P0BFD or P0BFE......Page 4010 DTC P0C01 or P0C04......Page 4013 DTC P0C05 or P0C08......Page 4017 DTC P0C0B or P0C0E......Page 4020 DTC P0C17 or P0C18......Page 4022 DTC P0C19......Page 4025 DTC P0C1A......Page 4027 DTC P0C20......Page 4029 DTC P0C28......Page 4032 DTC P0C4E......Page 4035 DTC P0C4F......Page 4039 DTC P150D or P150E......Page 4043 DTC P15F0......Page 4046 DTC P15F1......Page 4048 DTC P15F2......Page 4050 DTC P16E0......Page 4052 DTC P16F2......Page 4055 DTC P16F3......Page 4058 DTC P16F4......Page 4060 DTC P16F6......Page 4064 DTC P179A......Page 4066 DTC P181C-P181F, P183A-P183E, P184A, or P184B......Page 4068 DTC P183F......Page 4073 DTC P1A4F, P1A50-P1A54, P1ADC or P1ADD......Page 4076 DTC P1A71-P1A73......Page 4078 DTC P1A90-P1A92......Page 4080 DTC P1ABC or P1ABD......Page 4082 DTC P1ADE, P1ADF, P1AE0 or P1AE1......Page 4084 DTC P1AE8, P1AE9, P1AEA or P1AEB......Page 4087 DTC P1AEC-P1AEF......Page 4089 DTC P1AF0 or P1AF2......Page 4092 DTC P1AF4-P1AF7......Page 4095 DTC P1B0B or P1B0C......Page 4098 DTC P1B0D or P1B0E......Page 4101 DTC P1B0F or P1B10......Page 4104 DTC P1B15......Page 4107 DTC P1B41 or P1B42......Page 4109 DTC P1B43 or P1B44......Page 4112 DTC P1BFF or P1E23-P1E25......Page 4114 DTC P1E0A or P1E0B......Page 4116 DTC P1E0E......Page 4118 DTC P1E15-P1E18......Page 4120 DTC P1E19 or P1E1A......Page 4122 DTC P1E1B-P1E1F......Page 4124 DTC P1E20-P1E22......Page 4127 DTC P1E27 or P1E28......Page 4130 DTC P1E29......Page 4133 DTC P1E2A-P1E2F or P1E30-P1E32......Page 4135 DTC P1E33......Page 4138 DTC P1E34-P1E36......Page 4141 DTC P1E37......Page 4143 DTC P1E38......Page 4145 DTC P1E39......Page 4147 DTC P1E3A......Page 4150 DTC P1E3E or P1E3F......Page 4152 DTC P1E40-P1E42......Page 4154 DTC P1E43 or P1E44......Page 4156 DTC P1E45......Page 4158 DTC P1E46-P1E49......Page 4160 DTC P1E4A or P1E4B......Page 4162 DTC P1EA9......Page 4164 DTC P1EB8......Page 4167 DTC P2797......Page 4169 Symptoms - Hybrid Controls......Page 4171 DC Power Conversion Test......Page 4173 Drive Motor Generator Power Inverter Module Cover Replacement......Page 4176 Drive Motor Generator Power Inverter Module Replacement......Page 4178 Accessory DC Power Control Module Replacement......Page 4191 Accessory DC Power Control Module Description and Operation......Page 4194 Drive Motor Generator Power Inverter Module Description and Operation......Page 4196 Electromagnetic Compatibility Description......Page 4200 High Voltage Monitoring Systems Description......Page 4202 Hybrid Modes of Operation Description......Page 4203 Special Tools......Page 4206 Temperature Versus Resistance......Page 4209 Hybrid Cooling System Specifications......Page 4210 Hybrid Cooling Schematics......Page 4211 DTC P0480 or P0483......Page 4212 DTC P0A7E......Page 4215 P0CBA......Page 4218 DTC P0C32......Page 4225 DTC P0C43-P0C45......Page 4228 Hybrid/EV Battery Pack Coolant Pump Malfunction - DTC P0C47, P0C4A or P1F18......Page 4232 DTC P0CD6-P0CD8......Page 4237 DTC P0CE0, P0CE2, P0CE3, P1EC7 or P1EC8......Page 4241 DTC P0CE6 or P0CE7......Page 4246 Hybrid/EV Electronics Coolant Pump Malfunction - DTC P0CE9 or P0CED......Page 4250 DTC P0CEF-P0CF1......Page 4254 Cooling Fan Malfunction - DTC P148A-P148C......Page 4259 14 Volt Power Module Cooling Fan Malfunction - DTC P1EA6 or P1EA7......Page 4263 Hybrid/EV Battery Pack Coolant Heater Malfunction - DTC P1EC6......Page 4267 Hybrid Cooling System Pressure Cap Testing......Page 4271 Hybrid Cooling System Leak Test......Page 4273 Hybrid Battery Pack Coolant Passage Leak Test......Page 4275 Drive Motor Battery Cooling System Draining and Filling......Page 4277 Drive Motor Generator Power Inverter Module Cooling System Draining and Filling......Page 4282 Coolant Temperature Sensor Replacement......Page 4287 Generator Control Module Coolant Tank Hose Replacement......Page 4289 Drive Motor Generator Control Module Coolant Pump Hose Replacement......Page 4291 Drive Motor Generator Control Module Cooling Outlet Hose Replacement......Page 4296 Drive Motor Generator Control Module Radiator Outlet Hose Replacement......Page 4303 Generator Control Module Coolant Radiator Hose Replacement......Page 4305 Generator Control Module Coolant Pump Replacement......Page 4307 Radiator Grille Screen Replacement......Page 4309 Drive Motor Power Inverter Module Cooling Inlet Hose Replacement......Page 4311 Drive Motor Battery Coolant Cooler Replacement......Page 4313 Drive Motor Battery Coolant Radiator Replacement......Page 4315 Drive Motor Battery Coolant Filter Replacement......Page 4317 Drive Motor Battery Coolant Pump Replacement......Page 4319 Drive Motor Battery Coolant Pump Inlet Hose Replacement......Page 4321 Drive Motor Battery Radiator Surge Tank Replacement......Page 4323 Drive Motor Battery Coolant/Air Separator Replacement......Page 4325 Drive Motor Battery Coolant Cooler Outlet Hose Replacement......Page 4327 Drive Motor Battery Coolant Flow Control Valve Replacement......Page 4329 Drive Motor Battery Coolant Inlet Hose Replacement......Page 4331 Drive Motor Battery Coolant Outlet Hose Replacement......Page 4333 Drive Motor Battery Radiator Inlet Hose Replacement......Page 4335 Drive Motor Battery Radiator Outlet Hose Replacement......Page 4337 Drive Motor Battery Coolant Cooler Inlet Hose Replacement......Page 4339 Drive Motor Battery Coolant Cooler Inlet Hose Assembly Replacement......Page 4341 Hybrid/EV Battery Pack Coolant Control Solenoid Valve Learn......Page 4348 Drive Motor Battery Cooling Description......Page 4349 Drive Motor Generator Control Module Cooling System Description and Operation......Page 4351 Hybrid Cooling System Description and Operation......Page 4353 Special Tools......Page 4358 Hybrid Energy Storage Schematics......Page 4362 High Voltage Safety......Page 4363 High Voltage Disabling......Page 4367 High-Voltage Enabling......Page 4372 DTC P0601-P0604 or P0606 - Hybrid Powertrain Control Module 2......Page 4375 DTC P0641-P0643 or P0651-P0653......Page 4377 DTC P0A0C or P0A0D......Page 4382 DTC P0A80......Page 4387 DTC P0AA1, P0AD9, P0ADD, P0AE2, P0AE4, P0D0A, P0D11, P1EBC-P1EBF, P1EC0 or P1EC3-P1EC5......Page 4390 DTC P0AA6, P1AE6 or P1F0E......Page 4407 DTC P0ABB, P0ABC or P0ABD......Page 4412 DTC P0AC1, P0AC2, P0B10, P0B11, P0B13, P1EBA or P1EBB......Page 4416 DTC P0AF8......Page 4421 DTC P0AFA or P0AFB......Page 4426 DTC P0B3B-P0BBB, P1B16-P1B2D, P1B45-P1BFE, P1E01-P1E06 or P1E4C-P1E8A......Page 4431 DTC P0BBE......Page 4455 DTC P0C77 or P0C78......Page 4459 DTC P0D17 or P0D18......Page 4464 DTC P0D5E......Page 4469 DTC P1A07, P1E93, P1E99, P1E9F or P1EA5......Page 4474 DTC P1E3D......Page 4478 DTC P1E92, P1E98, P1E9E or P1EA4......Page 4481 DTC P1EAB or P1EAC......Page 4485 DTC P1F17......Page 4490 Loss of Isolation on the High-Voltage Main Bus......Page 4493 Hybrid\EV Battery Voltage Present......Page 4497 High-Voltage System Inspection......Page 4500 Battery Charger and 14 V Power Module Maxi 20 A Fuse Replacement......Page 4504 300 Volt Battery Positive and Negative Cable Replacement - Drive Motor Battery-to-Inverter......Page 4508 300 Volt Battery Positive and Negative Cable Replacement - Inverter-to-Compressor/Heater Module......Page 4520 300 Volt Battery Positive and Negative Cable Replacement - Drive Motor Battery-to-Charger......Page 4531 300 Volt Battery Positive and Negative Cable Replacement - Drive Motor Battery-to-APM Module......Page 4545 Drive Motor Battery Replacement and Shipping Preparation......Page 4563 Clear Secured High-Voltage DTCs......Page 4580 Hybrid/EV Battery Pack Data Reset......Page 4581 Hybrid/EV Battery Pack Capacity Learn......Page 4582 Drive Motor Battery System Description......Page 4583 Special Tools......Page 4584 Fastener Tightening Specifications......Page 4589 Plug-In Charging Schematics......Page 4590 DTC P0CF4-P0CF6......Page 4591 DTC P0CF9 or P0D01......Page 4595 DTC P0D1F......Page 4598 DTC P0D20, P0D22, P1EFA or P1EFB......Page 4601 DTC P0D21, P0D23, P1EF0 or P1EF1......Page 4606 DTC P0D26......Page 4611 DTC P0D2A......Page 4614 DTC P0D2B or P0D2C......Page 4617 P1EFE-P1F02......Page 4621 DTC P0D3E or P0D3F......Page 4626 DTC P0D40, P1EDA, P1EDD or P1F03-P1F05......Page 4630 DTC P0D43-P0D45......Page 4634 DTC P0D58 or P0D59......Page 4638 DTC P0D5B, P0D5C, P1ECE or P1EFD......Page 4642 DTC P0D5E......Page 4646 DTC P1EE6......Page 4650 DTC P1EEF or P1EFE......Page 4654 DTC P1EF3-P1EF5......Page 4658 Charge Port Housing Bezel Replacement......Page 4661 Charge Port Door Replacement......Page 4663 Charge Port Housing Replacement......Page 4665 Charge Port Door Actuator Replacement......Page 4668 Charge Port Door Hinge Bezel Replacement......Page 4671 Charge Port Door Actuator Cable Replacement......Page 4673 Charge Port Door Actuator Seal Replacement......Page 4676 Charge Port Door Hinge Seal Replacement......Page 4678 Charge Port Door Ajar Indicator Switch Replacement......Page 4680 Drive Motor Battery Charger Replacement......Page 4682 Drive Motor Battery Charger Receptacle Replacement......Page 4685 Plug-In Charging System Description and Operation......Page 4687 Special Tools......Page 4689 Data Communication Schematics......Page 4690 Body Control System Schematics......Page 4691 Control Module U Code List......Page 4692 DTC B1000......Page 4701 DTC B1001......Page 4704 DTC B1016......Page 4707 DTC B101D......Page 4709 DTC B101E......Page 4712 DTC C0550......Page 4715 DTC C056D......Page 4717 DTC C056E......Page 4720 DTC C078A......Page 4723 DTC P0601-P0604, P0606, or P062F......Page 4725 DTC P06E4......Page 4728 DTC P0A1F, P1A05 or P1A06......Page 4732 DTC P16B7......Page 4734 DTC P16B8-P16BA......Page 4737 DTC P16C1-P16C5......Page 4739 DTC P16C6......Page 4741 DTC P1E8E-P1E91......Page 4744 DTC P1E94-P1E97......Page 4746 DTC P1E9A-P1E9D......Page 4748 DTC P1EA0-P1EA3......Page 4750 DTC P1EB1......Page 4752 DTC P1EB2-P1EB5......Page 4754 DTC P1EB9......Page 4756 DTC P1EC1 or P1EC2......Page 4760 DTC P1EF8......Page 4764 DTC P1F06-P1F09......Page 4767 DTC P262B......Page 4769 DTC U0001......Page 4771 DTC U0002......Page 4774 DTC U0020......Page 4777 DTC U0073 or U2100......Page 4779 DTC U0074......Page 4781 DTC U0077......Page 4788 DTC U007A......Page 4790 DTC U0078......Page 4797 DTC U0100-U02FF......Page 4799 DTC U0300-U0336......Page 4806 DTC U0400-U05FF......Page 4809 DTC U1500-U15BF......Page 4812 DTC U1793......Page 4815 DTC U1795......Page 4819 DTC U179A......Page 4821 DTC U1803......Page 4825 DTC U1806......Page 4829 DTC U1807......Page 4831 DTC U180A......Page 4833 DTC U180B......Page 4835 DTC U180C......Page 4837 DTC U180D......Page 4839 DTC U1814......Page 4841 DTC U1817......Page 4844 DTC U1818......Page 4848 DTC U1821......Page 4852 DTC U182D......Page 4856 DTC U182E or U182F......Page 4860 DTC U1833......Page 4864 DTC U1838......Page 4868 DTC U1839......Page 4872 DTC U183B......Page 4876 DTC U183C......Page 4880 DTC U183E......Page 4884 DTC U1845 or U1846......Page 4888 DTC U1849......Page 4891 DTC U184A......Page 4895 DTC U184B......Page 4899 DTC U184C......Page 4903 DTC U184D......Page 4907 DTC U184E......Page 4911 DTC U1850......Page 4915 DTC U1858......Page 4917 DTC U185A......Page 4921 DTC U185B......Page 4926 DTC U185C......Page 4930 DTC U1860......Page 4934 DTC U1861......Page 4938 DTC U186A......Page 4942 DTC U186B......Page 4946 DTC U1876......Page 4950 DTC U1879......Page 4954 DTC U1885......Page 4958 DTC U18B9-U18BF......Page 4962 DTC U2099......Page 4965 DTC U2101......Page 4968 DTC U2103......Page 4971 DTC U2105-U2199......Page 4973 DTC U2401......Page 4978 DTC U2602......Page 4981 DTC U2603......Page 4985 DTC U2604......Page 4989 DTC U2605......Page 4993 DTC U2606......Page 4997 DTC U2608......Page 5001 DTC U2609......Page 5005 DTC U2611......Page 5009 DTC U2612......Page 5012 Symptoms - Data Communications......Page 5016 Scan Tool Does Not Power Up......Page 5017 Scan Tool Does Not Communicate with Chassis High Speed GMLAN Device......Page 5019 Scan Tool Does Not Communicate with High Speed GMLAN Device......Page 5025 Scan Tool Does Not Communicate with Low Speed GMLAN Device......Page 5031 Data Link References......Page 5036 Body Control Module Replacement......Page 5039 Hybrid Powertrain Control Module 2 Replacement......Page 5041 Body Control System Description and Operation......Page 5043 Data Link Communications Description and Operation......Page 5044 Cigar Lighter/Power Outlet Schematics......Page 5049 Symptoms - Power Outlets......Page 5052 Power Outlet Receptacle Malfunction - DTC B1445......Page 5053 Accessory Power Receptacle Replacement......Page 5057 Power Outlets Description and Operation......Page 5060 Special Tools......Page 5061 Fastener Tightening Specifications......Page 5062 Harness Routing Views......Page 5063 Electrical Schematic Symbols......Page 5064 Vehicle Zoning Strategy - Passenger Car......Page 5108 Power Distribution Schematics......Page 5110 Power Moding Schematics......Page 5111 Ground Distribution Schematics......Page 5114 Master Electrical Component List......Page 5115 Front of Vehicle/Engine Compartment Component Views......Page 5143 Powertrain Component Views......Page 5144 Instrument Panel/Centre Console Component Views......Page 5145 Passenger Compartment/Roof Component Views......Page 5146 Door Component Views......Page 5147 Luggage Compartment/Rear of Vehicle Component Views......Page 5148 Wheels/Vehicle Underbody Component Views......Page 5149 Ground Views......Page 5150 Electrical Centre Identification Views......Page 5151 Component Connector End Views......Page 5153 Splice Pack Connector End Views......Page 5162 Inline Harness Connector End Views......Page 5163 DTC B144B......Page 5165 DTC B1451......Page 5170 DTC C0847, C0848, C1240 or C1241......Page 5174 DTC C0857 or C1242......Page 5178 DTC P15B9, P15BA, P1A5E, P1A5F, P1EF6, P1EF7, P2534 or P2535......Page 5181 DTC P1A60......Page 5189 Symptoms - Wiring Systems......Page 5193 Power Mode Mismatch......Page 5194 Retained Accessory Power Malfunction......Page 5198 Vehicle ON/OFF Switch Indicator Malfunction - DTC B097C......Page 5202 Vehicle Will Not Change Power Mode - DTC B097B......Page 5206 General Electrical Diagnosis......Page 5211 Checking Aftermarket Accessories......Page 5212 Circuit Testing......Page 5213 Using Connector Test Adapters......Page 5214 Probing Electrical Connectors......Page 5215 Fault-finding with a Digital Multimeter......Page 5218 Fault-finding with a Test Lamp......Page 5221 Using Fused Jumper Wires......Page 5222 Measuring Voltage......Page 5223 Measuring Voltage Drop......Page 5224 Measuring Frequency......Page 5226 Testing Ground and Low Reference Circuits......Page 5227 Testing for Continuity......Page 5229 Testing for Short to Ground......Page 5231 Testing for a Short to Voltage......Page 5233 Testing for Intermittent Conditions and Poor Connections......Page 5234 Inducing Intermittent Fault Conditions......Page 5238 Testing for Electrical Intermittents......Page 5241 Scan Tool Snapshot Procedure......Page 5243 Circuit Protection - Fuses......Page 5246 Circuit Protection - Circuit Breakers......Page 5248 Circuit Protection - Fusible Links......Page 5249 Repairing Damaged Wire Insulation......Page 5266 Flat Wire Repairs......Page 5268 Folded-Over Wire Repair......Page 5269 High Temperature Wiring Repairs......Page 5278 Heated Oxygen Sensor Wiring Repairs......Page 5280 Splicing Copper Wire Using Splice Sleeves......Page 5281 Splicing Twisted or Shielded Cable......Page 5287 Splicing Inline Harness Diodes......Page 5290 Connector Repairs......Page 5292 Connector Position Assurance Locks......Page 5301 Terminal Position Assurance Locks......Page 5302 AFL/EPC Connectors......Page 5303 Bosch Connectors - BSK......Page 5313 Bosch Connectors - 0.64......Page 5315 Bosch Connectors - 2.8 JPT......Page 5320 Bosch Connectors - ECM......Page 5322 Delphi Connectors - Weather Pack......Page 5328 Delphi Connectors - Push To Seat......Page 5330 Delphi Connectors - Pull To Seat......Page 5333 Delphi Connectors - Micro-Pack 100W......Page 5335 Delphi Connectors - Micro .64......Page 5341 Delphi Connectors - 12-Way......Page 5350 Delphi Connectors - Steering Gear......Page 5356 FCI Connectors - Lever Lock......Page 5358 FCI Connectors - SIR......Page 5364 FEP Connectors - Steering Gear......Page 5367 JST Connectors......Page 5369 Kostal Connectors - Glow Plug Control Module......Page 5375 Kostal Connectors - Transmission......Page 5381 Molex Connectors......Page 5386 Sumitomo Connectors......Page 5392 Tyco/AMP Connectors - CM 42-Way......Page 5399 Tyco/AMP Connectors - Sensor......Page 5403 Tyco/AMP Connectors - 0.25 Cap......Page 5406 Tyco/AMP Connectors - 43-Way......Page 5409 Tyco/AMP Connectors - Door Module......Page 5414 Tyco/AMP Connectors - 102-Way Inline......Page 5419 Tyco/AMP Connectors - Seat......Page 5435 Tyco/AMP Connectors - SIR......Page 5442 Yazaki Connectors - 2-Way......Page 5446 Yazaki Connectors - 16-Way......Page 5449 Repairing Connector Terminals - Terminated Lead Repair......Page 5453 Terminal Removal......Page 5454 Relay Replacement - Attached to Wire Harness......Page 5456 Relay Replacement - Within an Electrical Center......Page 5458 Fuse Block Replacement......Page 5463 Accessory Wiring Junction Block Replacement......Page 5465 Ignition and Start Switch Replacement......Page 5468 Power Mode Description and Operation......Page 5470 Retained Accessory Power Description and Operation......Page 5474 Special Tools......Page 5476 Fastener Tightening Specifications......Page 5483 Immobiliser Schematics......Page 5484 DTC B2955......Page 5486 DTC B3031......Page 5490 DTC B3055......Page 5493 DTC B3060......Page 5496 DTC B389A......Page 5499 DTC B3902......Page 5502 DTC B3935......Page 5505 DTC B3976......Page 5508 DTC B3984......Page 5511 DTC P0513......Page 5514 DTC P0633......Page 5517 DTC P1631......Page 5520 Theft Deterrent Module Replacement......Page 5523 Immobiliser System Component Programming......Page 5525 Key with Integrated Transmitter Programming......Page 5527 Immobiliser Description and Operation......Page 5530 Object Detection Schematics......Page 5533 DTC B0954, B0955, B0956, or B0957......Page 5534 DTC B0958, B0959, B0960, or B0961......Page 5539 DTC B0967 or B0968......Page 5544 DTC B1015......Page 5548 DTC B1405......Page 5551 Symptoms - Object Detection......Page 5555 Parking Assist System Malfunction......Page 5556 Rear Vision Camera System Malfunction......Page 5560 Front and Rear Object Alarm Module Replacement......Page 5563 Front Parking Assist Alarm Sensor Replacement......Page 5565 Rear Parking Assist Alarm Sensor Replacement......Page 5567 Rearview Camera Image Display Module Replacement - Volt......Page 5569 Object Detection Description and Operation - UD5......Page 5571 Object Detection Description and Operation - UVC......Page 5574 Remote Function Schematics......Page 5577 DTC B097B......Page 5578 DTC B3101......Page 5582 DTC B3105......Page 5586 DTC B3106......Page 5589 DTC B3109-B3113......Page 5592 DTC B310D-B310F......Page 5595 DTC B3119......Page 5598 DTC B3120......Page 5603 DTC B3121......Page 5608 DTC B3122......Page 5612 DTC B3123......Page 5616 DTC B3124......Page 5620 Symptoms - Remote Functions......Page 5624 No Remote Detected......Page 5625 Keyless Entry System Malfunction - Active......Page 5630 Keyless Entry System Malfunction - Passive......Page 5632 Remote Vehicle Start Malfunction......Page 5637 Ignition Lock Key Transmitter Aerial Replacement - Instrument Panel......Page 5640 Ignition Lock Key Transmitter Aerial Replacement - Floor Console - Front......Page 5642 Ignition Lock Key Transmitter Aerial Replacement - Floor Console - Rear......Page 5644 Keyless Entry Control Module Replacement......Page 5646 Remote Control Door Lock Receiver Replacement......Page 5648 Garage Door Opener Transmitter Replacement......Page 5650 Garage Door Opener Transmitter Pushbutton Replacement......Page 5652 Keyless Entry System Description and Operation......Page 5654 Seat Belt Schematics......Page 5662 Symptoms - Seat Belts......Page 5665 Seat Belt Indicator Circuit Malfunction - Driver......Page 5666 Seat Belt Indicator Circuit Malfunction - Passenger......Page 5670 Seat Belt Indicator Circuit Malfunction - Rear......Page 5675 Front Seat Belt Buckle Replacement......Page 5679 Shoulder Belt Replacement - Rear......Page 5681 Rear Seat Shoulder Belt Buckle Replacement......Page 5683 Seat Belt System Description and Operation......Page 5685 SIR Schematics......Page 5688 SIR Identification Views......Page 5689 DTC B0012 or B0013......Page 5691 DTC B0014, B0021, B0031, or B0038......Page 5698 DTC B0015, B001A, B001B, or B0022......Page 5704 DTC B0016, B0018, B0023, or B0025......Page 5711 DTC B0017 or B0024......Page 5718 DTC B0019 or B0020......Page 5724 DTC B0052......Page 5731 DTC B0083 or B0084......Page 5734 DTC B0085 or B0088......Page 5740 DTC B0086 or B0087......Page 5746 DTC B0098......Page 5752 DTC B067F or B0680......Page 5756 DTC B1001......Page 5760 DTC B1019......Page 5763 Symptoms - SIR......Page 5767 Air Bag Indicator Circuit Malfunction - Passenger......Page 5768 Air Bag Indicator Circuit Malfunction - Driver......Page 5772 SIR Disabling and Enabling......Page 5775 SIR Service Precautions......Page 5778 Front End Inflatable Restraint Discriminating Sensor Replacement......Page 5779 Inflatable Restraint Side Impact Sensor Replacement......Page 5781 Inflatable Restraint Sensing and Diagnostic Module Replacement......Page 5783 Steering Wheel Inflatable Restraint Module Replacement......Page 5785 Steering Wheel Airbag Coil Replacement......Page 5789 Inflatable Restraint Steering Wheel Module Coil Centring......Page 5791 Instrument Panel Inflatable Restraint Module Replacement......Page 5793 Inflatable Restraint Instrument Panel Lower Module Replacement - Driver Side......Page 5795 Inflatable Restraint Instrument Panel Lower Module Replacement - Passenger Side......Page 5797 Driver or Passenger Seat Side Inflatable Restraint Module Replacement......Page 5799 Inflatable Restraint Rear Side Door Side Impact Sensor Replacement......Page 5801 Inflatable Restraint Instrument Panel Module Indicator Replacement......Page 5803 Roof Side Rail Inflatable Restraint Module Replacement......Page 5805 Front Seat Belt Anchor Plate Tensioner Replacement......Page 5807 Driver or Passenger Seat Retractor Side Belt Replacement......Page 5809 Inflatable Restraint Module Handling and Scrapping......Page 5811 Pretensioner Handling and Scrapping......Page 5819 SIR System Description and Operation......Page 5820 Special Tools......Page 5823 Theft Deterrent System Schematics......Page 5825 Symptoms - Theft Deterrent......Page 5828 Content Theft Deterrent Malfunction......Page 5829 Inclination/Intrusion Sensor Malfunction......Page 5832 Theft Deterrent Alarm Malfunction......Page 5837 Theft Systems Description and Operation......Page 5840 Driver or Passenger Seat Replacement......Page 5844 Driver or Passenger Seat Cushion Outer Finish Panel Replacement......Page 5846 Driver or Passenger Seat Wiring Harness Replacement - Seat Back......Page 5848 Driver or Passenger Seat Wiring Harness Replacement - Cushion......Page 5850 Driver or Passenger Seat Adjuster Vertical Actuator Handle Replacement......Page 5852 Driver or Passenger Seat Adjuster Handle Replacement......Page 5854 Front Seat Adjuster Track Finish Cover Replacement......Page 5856 Driver or Passenger Seat Head Restraint Replacement......Page 5858 Front Seat Head Restraint Adjust Rod Guide Replacement......Page 5860 Front Seat Head Restraint Adjust Knob Replacement......Page 5862 Driver or Passenger Seat Cushion Closeout Cover Replacement......Page 5864 Driver or Passenger Seat Outer Recliner Finish Cover Replacement......Page 5866 Driver or Passenger Seat Inner Recliner Finish Cover Replacement......Page 5868 Driver or Passenger Seat Cushion Frame Replacement......Page 5870 Front Seat Cushion Cover and Pad Replacement......Page 5872 Driver or Passenger Seat Cushion Pad Wire Replacement......Page 5874 Driver or Passenger Seat Back Cushion Cover and Pad Replacement......Page 5876 Driver or Passenger Seat Back Cushion Pad Wire Replacement......Page 5878 Driver or Passenger Seat Back Cushion Frame Replacement......Page 5880 Driver or Passenger Seat Recliner Handle Replacement......Page 5882 Driver or Passenger Seat Back Cushion Finish Panel Replacement......Page 5884 Rear Seat Latch Striker Bezel Replacement......Page 5886 Rear Seat Head Restraint Replacement......Page 5888 Rear Seat Head Restraint Guide Replacement......Page 5890 Rear Seat Back Cushion Pivot Support Replacement......Page 5892 Rear Seat Cushion Cover and Pad Replacement......Page 5894 Rear Seat Cushion Replacement......Page 5896 Rear Seat Latch Replacement......Page 5898 Rear Seat Back Cushion Replacement......Page 5900 Rear Seat Back Cushion Panel Replacement......Page 5902 Rear Seat Back Cushion Cover and Pad Replacement......Page 5904 Rear Seat Back Cushion Hinge Replacement......Page 5906 Rear Seat Back Cushion Latch Release Handle Bezel Replacement......Page 5908 Rear Seat Anchor Plate Bezel Replacement......Page 5910 Heated/Cooled Seat Schematics......Page 5912 DTC B1925 or B2170......Page 5915 DTC B2345......Page 5919 DTC B2425 or B2430......Page 5922 DTC B242A......Page 5926 Symptoms - Seat Heating and Cooling......Page 5929 Front Heated Seat Malfunction......Page 5930 Front Seat Heater Control Module Replacement......Page 5933 Driver or Passenger Seat Back Cushion Heater Replacement......Page 5935 Driver Seat Cushion Heater Replacement......Page 5937 Passenger Seat Cushion Heater Replacement......Page 5939 Heated Seats Description and Operation......Page 5941 Fastener Tightening Specifications......Page 5943 Power Steering Schematics......Page 5944 DTC C0176......Page 5947 DTC C044A......Page 5950 DTC C0456......Page 5953 DTC C0475......Page 5956 DTC C047A......Page 5959 DTC C0545......Page 5962 DTC C0565......Page 5965 DTC C0569......Page 5968 DTC C0710......Page 5971 Rattle, Clunk, or Shudder Noise from the Power Steering System......Page 5974 Steering Linkage Outer Track rod Replacement......Page 5976 Steering Gear Boot Replacement......Page 5979 Steering Gear Replacement......Page 5984 Steering Linkage Inner Tie Rod Replacement......Page 5987 Steering Gear Drive Coupling Replacement......Page 5990 Power Steering Assist Motor Replacement......Page 5992 Power Steering Control Module Calibration......Page 5995 Power Steering System Description and Operation — Electronic Power Steering......Page 5997 Special Tools......Page 5999 Fastener Tightening Specifications......Page 6002 Adhesives, Fluids, Lubricants, and Sealers......Page 6003 Column Lock Schematics......Page 6004 DTC B1023......Page 6006 DTC B144C......Page 6009 DTC B2515......Page 6013 DTC B2897......Page 6016 DTC B2910......Page 6019 DTC B305A......Page 6022 Intermediate Steering Shaft Replacement......Page 6025 Steering Column Upper Trim Cover Replacement......Page 6028 Steering Column Lower Trim Cover Replacement......Page 6030 Steering Column Lock Control Module Replacement......Page 6032 Turn Signal Switch Bracket Replacement......Page 6034 Turn Signal Multifunction Switch Replacement......Page 6036 Steering Wheel Replacement......Page 6038 Steering Wheel Spoke Lower Cover Replacement......Page 6040 Steering Column Replacement......Page 6042 Steering Angle Sensor Replacement......Page 6045 Steering Wheel and Column Description and Operation......Page 6047 Fastener Tightening Specifications......Page 6049 Stabiliser Shaft Replacement......Page 6051 Stabilizer Shaft Link Replacement......Page 6053 Front Wheel Bearing and Hub Replacement......Page 6055 Steering Knuckle Replacement......Page 6057 Lower Control Arm Replacement......Page 6061 Front Lower Control Arm Bush Replacement......Page 6064 Wheel Stud Replacement......Page 6066 Strut Assembly Removal and Installation......Page 6068 Suspension Shock/Strut Disposal......Page 6075 Strut, Strut Component, or Spring Replacement......Page 6078 Front Suspension Description and Operation......Page 6084 Special Tools......Page 6085 Fastener Tightening Specifications......Page 6087 Adhesives, Fluids, Lubricants, and Sealers......Page 6088 Rear Wheel Bearing and Hub Replacement......Page 6089 Shock Absorber Replacement......Page 6091 Shock Absorber Disposal......Page 6093 Rear Spring, Insulator, and Jounce Bumper Replacement......Page 6095 Rear Axle Replacement......Page 6097 Wheel Stud Replacement......Page 6105 Rear Suspension Description and Operation......Page 6107 Special Tools......Page 6108 Trim Height Specifications......Page 6109 Body Leans or Sways in Corners......Page 6110 Torque Steer......Page 6111 Memory Steer......Page 6112 Trim Height Inspection......Page 6113 Tire Pressure Monitoring System Schematics......Page 6118 DTC C0569......Page 6120 DTC C0750, C0755, C0760, or C0765......Page 6123 DTC C0775......Page 6127 Symptoms - Tyre Pressure Monitoring......Page 6130 Low Tyre Pressure Indicator Malfunction......Page 6131 Tire Pressure Indicator Sensor Replacement......Page 6134 Tyre Pressure Monitor Description and Operation......Page 6138 Fastener Tightening Specifications......Page 6140 Adhesives, Fluids, Lubricants, and Sealers......Page 6141 Tyre and Wheel Removal and Installation......Page 6142 Special Tools......Page 6147 Wheel Alignment Specifications......Page 6149 Fastener Tightening Specifications......Page 6150 Wheel Alignment Measurement......Page 6151 Wheel Alignment - Steering Wheel Angle and/or Front Toe Adjustment......Page 6153 Rear Camber Adjustment......Page 6154 Rear Toe Adjustment......Page 6155 Caster Description......Page 6156 Fastener Tightening Specifications......Page 6158 Transmission General Specifications......Page 6161 Fluid Pump Selective Specifications......Page 6162 Taper Bearing Preload Selective Specifications......Page 6163 Range Reference......Page 6164 Shift Solenoid Valve State and Gear Ratio......Page 6165 Solenoid Valve Pressure Specifications......Page 6166 Transmission Internal Mode Switch Logic......Page 6168 Transmission Fluid Pressure Switch Logic......Page 6169 Automatic Transmission Controls Schematics......Page 6170 Disassembled Views......Page 6171 Component Location......Page 6172 Bushing, Bearing, and Washer Locations......Page 6175 Seal Locations......Page 6178 Ball Check Valve Locations......Page 6179 Fluid Passages......Page 6182 DTC P0601-P0606, P060B, P062F, P16F3, P16F7, P16F8, or P179B - TCM......Page 6183 DTC P0634......Page 6186 DTC P0667, P0668, or P0669......Page 6189 DTC P06AC, P06AD, or P06AE......Page 6193 DTC P0711, P0712, or P0713......Page 6197 DTC P0721......Page 6202 DTC P0751......Page 6206 DTC P0752......Page 6208 DTC P0756......Page 6210 DTC P0757......Page 6212 DTC P0776 or P0777......Page 6214 DTC P077B......Page 6218 DTC P0796 or P0797......Page 6222 DTC P079A......Page 6226 DTC P079B......Page 6230 DTC P079C......Page 6234 DTC P07A3......Page 6238 DTC P07A5......Page 6242 DTC P07A7......Page 6246 DTC P0961-P0963......Page 6250 DTC P0965-P0967......Page 6253 DTC P0969-P0971......Page 6256 DTC P0973 or P0974......Page 6259 DTC P0976 or P0977......Page 6262 DTC P1762......Page 6265 DTC P1824, P182A-P182F, P1838, or P1839......Page 6268 DTC P215B......Page 6273 DTC P215C......Page 6277 DTC P2534 or P2535......Page 6281 DTC P2537......Page 6284 DTC P2714 or P2715......Page 6287 DTC P2719-P2721......Page 6291 DTC P2728-P2730......Page 6294 Symptoms - Automatic Transmission......Page 6297 Drive Motor Generator Power Inverter Module Cable Inspection......Page 6299 Control Solenoid Valve and Transmission Control Module Assembly Inspection......Page 6302 Control Solenoid Valve and Transmission Control Module Assembly Output Shaft Speed Input Test......Page 6304 Control Solenoid Valve and Transmission Control Module Assembly Solenoid Performance Test......Page 6306 Control Valve Body Diagnostic Inspection......Page 6312 Transmission Fluid Level and Condition Check......Page 6315 Line Pressure Check......Page 6316 Road Test......Page 6319 Clutch Plate Diagnosis......Page 6325 Engine Coolant/Water in Transmission......Page 6327 Automatic Transmission Overheating......Page 6328 Case Porosity Repair......Page 6332 Transmission Fluid Cooler Flushing and Flow Test......Page 6333 Bushing and Mating Shaft Inspection......Page 6350 Main Fluid Pump Pressure High or Low......Page 6351 Auxiliary Fluid Pump Pressure High or Low......Page 6352 Automatic Transmission Fluid Leaks......Page 6353 Fluid Leak Diagnosis......Page 6354 Whine/Growl Noise That Changes with Vehicle Speed......Page 6359 Noise in Drive or Reverse Gear......Page 6360 Vibration......Page 6361 Noise and Vibration Analysis......Page 6362 No Park or Drive......Page 6364 No Drive in All Ranges......Page 6365 No Reverse Gear......Page 6366 No Drive or Reverse Gear......Page 6367 Harsh, Soft, Delayed or Slipping Drive or Reverse Gear......Page 6368 Stuck in Drive or Reverse Gear......Page 6369 Harsh Garage Shift......Page 6370 Auxiliary Fluid Pump Control Module Replacement......Page 6371 Transmission Control Lever Knob Replacement......Page 6372 Transmission Control Replacement......Page 6374 Automatic Transmission Range Selector Lever Replacement......Page 6382 Range Selector Lever Cable Replacement......Page 6389 Range Selector Lever Cable Adjustment......Page 6400 Range Selector Lever Cable Bracket Replacement......Page 6402 Transmission Fluid Replacement......Page 6408 Transmission Fluid Cooler Thermal Bypass Valve Replacement......Page 6410 Transmission Fluid Cooler Pipe Connector Replacement - Radiator......Page 6412 Transmission Fluid Cooler Hose/Pipe Quick-Connect Fitting Disconnection and Connection......Page 6415 Transmission Fluid Auxiliary Cooler Replacement......Page 6421 Transmission Fluid Cooler Outlet Pipe Replacement......Page 6425 Transmission Fluid Cooler Inlet Pipe Replacement......Page 6427 Automatic Transmission Fluid Pressure Test Hole Plug Replacement......Page 6429 Front Wheel Drive Shaft Seal Replacement - Left Side......Page 6431 Front Wheel Drive Shaft Seal Replacement - Right Side......Page 6433 Manual Shift Shaft Position Switch Replacement......Page 6435 Control Valve Body Cover Replacement......Page 6437 Control Valve Body Replacement......Page 6444 Control Solenoid Valve and Transmission Control Module Assembly Replacement......Page 6446 Transmission Mount Bracket Replacement - Rear......Page 6449 Transmission Mount Transmission-Side Bracket Replacement......Page 6451 Transmission Mount Replacement - Left Side......Page 6453 Transmission Rear Mount Replacement......Page 6455 Transmission Replacement......Page 6457 Holding Fixture Installation......Page 6484 Torque Damper Removal......Page 6486 Control Valve Body Cover Removal......Page 6488 Control Solenoid Valve and Transmission Control Module Assembly Removal......Page 6490 Manual Shift Shaft Position Switch and Fluid Level Control Valve Removal......Page 6492 Control Valve Body and Channel Plate Removal......Page 6494 Output Shaft Removal......Page 6496 Torque Damper and Differential Housing with Fluid Pump Removal......Page 6498 Front Differential Carrier Assembly Removal......Page 6500 1-3-Reverse Clutch, Input Clutch Hub, and Hub Shaft Removal......Page 6502 Drive Motor Generator Rotor and Stator Removal - Unit A......Page 6504 Automatic Transmission Wiring Harness and Output Speed Sensor Removal......Page 6506 Park Pawl and Manual Shift Shaft Removal......Page 6508 Front Differential Drive Pinion Gear with Transfer Gear Removal......Page 6510 Front Wheel Drive Shaft Seal Removal - Case Side......Page 6512 Case Extension Assembly Removal......Page 6514 Case Cover Removal......Page 6516 Drive Motor Generator Rotor and Stator Removal - Unit B......Page 6518 Output Sun Gear, Sun Gear Shaft, Carrier, and Carrier Shell Removal......Page 6520 Variable High and 2-3-4 Clutch Hub and Clutch Removal......Page 6522 Centre Support Assembly Removal......Page 6524 Drive Motor Power Inverter Module Cable Terminal Insulator Block Removal......Page 6526 Removal......Page 6528 Transmission Case Cleaning and Inspection......Page 6531 Manual Shift Shaft Seal Removal......Page 6535 Front Differential Drive Pinion Gear Bearing Cup Replacement - Case Side......Page 6537 Front Differential Drive Pinion Gear Roller Bearing and Lubricant Dam Replacement......Page 6539 Installation......Page 6543 Drive Motor Power Inverter Module Cable Terminal Insulator Block Installation......Page 6546 Torque Damper and Differential Housing with Fluid Pump Disassemble......Page 6548 Torque Damper and Differential Housing Cleaning and Inspection......Page 6551 Front Wheel Drive Shaft Seal Replacement - Torque Damper Side......Page 6553 Front Differential Drive Pinion Gear Bearing Cup Removal - Torque Damper Side......Page 6555 Front Differential Drive Pinion Gear Roller Bearing and Lubricant Dam Removal - Torque Damper Side......Page 6557 Auxiliary Fluid Pump Motor and Fluid Pump Disassemble......Page 6559 Input Shaft Bearing Replacement......Page 6562 1-3-Reverse Clutch Housing Seal Replacement......Page 6564 Fluid Pump Body, Torque Damper Fluid Seal, and Torque Damper Bearing Disassemble......Page 6566 Fluid Pump Body Cleaning and Inspection......Page 6568 Fluid Pump Body, Torque Damper Fluid Seal, and Torque Damper Bearing Assemble......Page 6570 Fluid Pump Selective Measurement......Page 6572 Auxiliary Fluid Pump Motor and Fluid Pump Assemble......Page 6574 Torque Damper and Differential Housing with Fluid Pump Assemble......Page 6578 Drive Motor Generator Position Sensor Stator Removal......Page 6582 Centre Support Assembly Disassemble......Page 6584 Variable Low and 1-2 Reverse Clutch Piston Removal......Page 6586 Variable Low and 1-2 Reverse Clutch Housing and Front Differential Transfer Drive Gear Disassemble......Page 6588 Input Sun Gear Thrust Bearing Replacement......Page 6590 Variable High and 2-3-4 Clutch Seal Installation......Page 6592 Variable Low and 1-2 Reverse Clutch Housing and Front Differential Transfer Drive Gear Assemble......Page 6594 Variable Low and 1-2 Reverse Clutch Piston Installation......Page 6596 Centre Support Assembly Assemble......Page 6598 Variable Low and 1-2 Reverse Clutch Piston Air Check......Page 6600 Drive Motor Generator Position Sensor Stator Installation......Page 6602 Variable High and 2-3-4 Clutch Disassemble......Page 6604 Centre Support Roller Bearing Replacement......Page 6608 Variable High and 2-3-4 Clutch Assemble......Page 6610 Variable High and 2-3-4 Clutch Piston Air Check......Page 6614 Centre Support Assembly Installation......Page 6616 Variable High and 2-3-4 Clutch and Hub Installation......Page 6618 Output Carrier Bearing Replacement......Page 6620 Output Carrier Shell, Carrier, Sun Gear, and Sun Gear Shaft Installation......Page 6622 Drive Motor Generator Rotor and Stator Installation - Unit B......Page 6624 Case Cover Assembly Disassemble......Page 6627 Case Cover Assembly Assemble......Page 6629 Case Cover Assembly Installation......Page 6631 Front Wheel Drive Shaft Bearing Replacement......Page 6633 Case Extension Assembly Installation......Page 6635 Front Differential Drive Pinion Gear with Transfer Gear Overhaul......Page 6637 Front Differential Carrier Bearing Replacement......Page 6639 Front Differential Carrier Cleaning and Inspection......Page 6643 Measurement......Page 6645 Front Differential Drive Pinion Gear Bearing Cup Installation - Torque Damper Side......Page 6654 Front Differential Drive Pinion Gear Roller Bearing and Lubricant Dam Installation - Torque Damper Side......Page 6656 Front Differential Drive Pinion Gear with Transfer Gear Installation......Page 6658 Park Pawl and Manual Shift Shaft Installation......Page 6660 Manual Shift Shaft Seal Installation......Page 6662 Automatic Transmission Wiring Harness and Output Speed Sensor Installation......Page 6664 Drive Motor Generator Rotor and Stator Installation - Unit A......Page 6666 Input Clutch Hub and Shaft Installation......Page 6669 1-3-Reverse Clutch Disassemble......Page 6671 Input Shaft Seal Replacement......Page 6674 1-3-Reverse Clutch Assemble......Page 6676 1-3-Reverse Clutch Piston Air Check......Page 6679 1-3-Reverse Clutch Installation......Page 6681 Front Differential Carrier Installation......Page 6683 Torque Damper and Differential Housing with Fluid Pump Installation......Page 6685 Front Differential Carrier Final Rotational Torque Measurement......Page 6687 Output Shaft Installation......Page 6689 Front Wheel Drive Shaft Seal Installation - Case Side......Page 6691 Control Valve Body Assembly Disassemble......Page 6693 Control Valve Body Cleaning and Inspection......Page 6695 Control Valve Body Assembly Assemble......Page 6697 Control Valve Body and Channel Plate Installation......Page 6699 Manual Shift Shaft Position Switch and Fluid Level Control Valve Installation......Page 6701 Control Solenoid Valve and Transmission Control Module Assembly Installation......Page 6703 Control Valve Body Cover Installation......Page 6705 Torque Damper Installation......Page 6708 Holding Fixture Removal......Page 6710 Definitions and Abbreviations......Page 6712 Transmission Identification Information......Page 6716 Transmission General Description......Page 6718 Transmission Component and System Description......Page 6720 Hybrid Transmission Modes of Operation......Page 6722 Transmission Adaptive Functions......Page 6724 Transmission Indicators and Messages......Page 6725 Electronic Component Description......Page 6726 Park Engine Off......Page 6735 Park Engine On......Page 6738 Neutral Engine Off......Page 6742 Neutral Engine On......Page 6747 Engine Start......Page 6751 Reverse Output Split Engine Off......Page 6755 Reverse Output Split Engine On......Page 6758 Reverse Series Mode Engine Off......Page 6762 Reverse Series Mode Engine On......Page 6766 Drive Series Mode Engine Off......Page 6771 Drive Series Mode Engine On......Page 6774 Drive Output Split Engine Off......Page 6778 Drive Output Split Engine On......Page 6782 Power Off Default......Page 6786 Special Tools......Page 6792 Shift Lock Control Schematics......Page 6817 DTC B270A......Page 6819 Symptoms - Automatic Transmission Shift Lock Control......Page 6824 Transmission Control Lever Malfunction......Page 6825 Automatic Transmission Shift Lock Control Description and Operation......Page 6829 Rear Bumper Fascia Removal and Installation - Ampera......Page 6830 Front Bumper Fascia Removal and Installation - Ampera......Page 6832 Bonnet Primary and Secondary Catch Replacement - Ampera......Page 6834 Front Compartment Side Sight Shield Replacement - Ampera......Page 6836 Headlamp Replacement - Ampera......Page 6838 Bonnet Replacement - Ampera......Page 6840 Front Compartment Front Sight Shield Replacement - Ampera......Page 6842 Front End Panel Outer Deflector Replacement - Ampera......Page 6844 Front Bumper Lower Fascia Centre Grille Replacement - Ampera......Page 6846 Rear Bumper Energy Absorber Replacement - Ampera......Page 6848 Front Indicator Lamp Replacement - Ampera......Page 6898 Bonnet Insulator Replacement - Ampera......Page 6922 Bonnet Rear Weatherstrip Replacement - Ampera......Page 6924 Front Bumper Upper Fascia Replacement - Ampera......Page 8097 Front Bumper Lower Impact Bar Replacement - Ampera......Page 8099