Functional Composite Materials: Manufacturing Technology and Experimental Application

Description

This book highlights the advancements in the manufacture and testing of functional composites, metal matrix composites and polymer matrix composites. Chapters provide information about machinability studies of metals and composites using a variety of analytical techniques. The 12 book chapters also highlight updates in manufacturing technologies like CNC turning processes, electrical discharge machining, end milling, abrasive jet machining, electro chemical machining, additive manufacturing, and resistance spot welding. Readers will learn how to solve applied problems in industrial processing and applications. The book is of significant interest to industrialists working on the basic and experimental parameters for fabricating functional composites and manufacturing technology. Because of the multidisciplinary nature of the presented topics, the information presented in the book is of value to a broad audience involved in research, including materials scientists, chemists, physicists, manufacturing and chemical engineers and processing specialists who are involved and interested in the frontiers of composite materials. Cover Title Copyright End User License Agreement Contents Foreword Preface List of Contributors Optimization of Machining Process Parameters to Calculate Surface Finish, Metal Removal Rate, and Cutting Force on AA6061-T6 Alloy Karthik Pandiyan G.1,*, T. Prabaharan2 and Jafrey Daniel James D.3 INTRODUCTION MATERIALS AND METHODS Steps Involved in TOPSIS Method RESULTS AND DISCUSSION CONCLUDING REMARKS CONSENT FOR PUBLICATION CONFLICT OF INTEREST ACKNOWLEDGEMENTS REFERENCES Machinability Analysis and Optimization by the Taguchi-gra-pca Approach of PMEDM Process Parameters of Monel K 500 Jafrey Daniel James D.1,*, N. Ganesh1 and Pandian G. Karthik2 INTRODUCTION MATERIALS AND METHODS RESULTS AND DISCUSSIONS Material Removal Rate Tool Wear Rate Surface Roughness Grey Relational Analysis Principal Component Analysis Confirmatory Experiment Analysis of Variance CONCLUSION CONSENT FOR PUBLICATION CONFLICT OF INTEREST ACKNOWLEDGEMENTS REFERENCES Analyzing the Influence of RSW Process Parameters on the Cross Tension Failure Load of Dissimilar functionally graded AISI 304/316L Stainless Steel Sheets Vigneshkumar M.1,*, Ashoka Varthanan P.1, Jeyakumar R.1 and Raja S.1 INTRODUCTION EXPERIMENTAL STUDIES Specimen Preparation and Welding Testing of Specimens MATHEMATICAL MODELLING RSM Modelling Artificial Neural Network Modelling RESULTS AND DISCUSSIONS ANOVA for Determining the Influence of Process Parameters Effect of Process Parameters Confirmatory Experiments at Optimum Process Levels Artificial Neural Network Analysis of Cross Tension Load SEM Analysis for Analyzing the Weld Nugget CONCLUSION CONSENT FOR PUBLICATION CONFLICT OF INTEREST ACKNOWLEDGEMENTS REFERENCES A Review on Manufacturing of Aluminium Alloy Based Metal Matrix Composites through Stir Casting Route S.N. Vijayan1,*, Samson Jerold Samuel Chelladurai2, Saiyath Ibrahim A.1, R. Ramesh Babu1, P. Prakash1 and S. Gnanasekaran3 INTRODUCTION METHODS OF PREPARING COMPOSITES Stir Casting Process Fabrication of Stir Casting Setup Effect of Reinforcements in Composites Manufacturing of Aluminium Based Metal Matrix Composites Review on Mechanical and Wear Properties of Composites Based on Matrix Aluminium Alloy Al6061 Alloy Al7075 Alloy A356 Alloy A413 Alloy LM13 Alloy LM26 Alloy Applications CONCLUSION CONSENT FOR PUBLICATION CONFLICT OF INTEREST ACKNOWLEDGEMENTS REFERENCES Experimental Analysis of Different Machining Parameters on Epoxy Granite Composite S. Nallusamy1,* and S. Sundar1 INTRODUCTION MATERIALS AND METHODS Process of End Milling Measurement of Ra Optimization Techniques RESULT AND DISCUSSION Results of Thrust Force Results of SR Ideal Cutting Constraints RESULTS OF ANOVA Investigation of S/N Ratio Investigation of Thrust Force SR Investigation CONCLUSION CONSENT FOR PUBLICATION CONFLICT OF INTEREST ACKNOWLEDGEMENTS REFERENCES Analysis on Synthesized Carbon Aerogels Doped with Resorcinol Formaldehyde by XPS and Fesem Techniques S. Nallusamy1,* and K. Sujatha2 INTRODUCTION MATERIALS AND METHODS RESEARCH METHODOLOGY RESULT AND DISCUSSION Determination of Density FESEM Study XPS Study CONCLUSION CONSENT FOR PUBLICATION CONFLICT OF INTEREST ACKNOWLEDGEMENTS REFERENCES Tribological Behaviour of Hybrid Natural Fiber Polymer Composites with Novel Fillers P. Pitchipoo1,*, A. Muthiah1, A. Manikandan2 and S. Rajakarunakaran3 INTRODUCTION LITERATURE REVIEW MATERIALS AND METHODS Materials Used Methodology Used Grey Relational Analysis (G.R.A.) 3.3.1. Data Pre-processing Calculation of Grey Relational Co-efficient Calculation of Grey Relational Grade ANALYSIS OF VARIANCE (ANOVA) EXPERIMENTAL WORK 4.1. Fabrication Process Wear Test Scanning Electron Microscope Test RESULT AND DISCUSSION Wear Test Surface Morphology Determination of Influencing Factor CONCLUSION CONSENT FOR PUBLICATION CONFLICT OF INTEREST ACKNOWLEDGEMENTS REFERENCES Application of Natural Fiber-reinforced Composites in Additive Manufacturing Muthukumaran Ramasamy1,*, Ajith Arul Daniel2 and M. Nithya3 INTRODUCTION 1.1. Natural Fibers 1.2. Additive Manufacturing ADDITIVE MANUFACTURING OF NFRPC FUTURE SCOPE CONCLUSION CONSENT FOR PUBLICATION CONFLICT OF INTEREST ACKNOWLEDGEMENTS REFERENCES Investigation of Ionic Transport in Ionic Liquid BMIMBF4 Incorporated in ZnBDC-Metal-Organic Framework Based PVdF-HFP Composite Membranes Rituraj Dutta1,* and Ashok Kumar1 INTRODUCTION MATERIALS AND METHODS RESULTS AND DISCUSSION X-ray Diffraction Analysis X-ray Photoelectron Spectroscopy (XPS) Analysis Scanning EXAFS and XANES Analysis Thermogravimetric Analysis Ionic Conductivity Analysis Electrochemical Stability Analysis CONCLUDING REMARKS CONSENT FOR PUBLICATION CONFLICT OF INTEREST ACKNOWLEDGEMENTS REFERENCES Manufacturing Techniques and Applications of Multifunctional Metal Matrix Composites S. Ganeshkumar1,* and S. Venkatesh1 INTRODUCTION PROCESSING OF METAL MATRIX COMPOSITES Manufacturing Methods of Composite Materials - Pultrusion Process Compression Moulding Process Vacuum Bagging Liquid State Composite Manufacturing Processes Stir Casting Squeeze Casting APPLICATIONS OF METAL MATRIX COMPOSITES SUMMARY CONSENT FOR PUBLICATION CONFLICT OF INTEREST ACKNOWLEDGEMENTS REFERENCES Machining Studies of Basalt Fiber Reinforced Aluminium Metal Matrix Composites Using Abrasive Jet Machining K. Arunprasath1,*, P. Amuthakkannan2, V. Arumugaprabu3 and S. Kalirasu4 INTRODUCTION EXPERIMENTAL WORK Material Used Specimen Geometry Preparation of Specimen by Stir Casting Method Abrasive Water Jet Machining RESULT AND DISCUSSION Kerf Angle Surface Roughness Taguchi’s Main effect plot for Kerf Angle and Surface Roughness Density Test CONCLUSION CONSENT FOR PUBLICATION CONFLICT OF INTEREST ACKNOWLEDGEMENTS REFERENCES Multi-objective Optimization on Processing Parameters for Micro ECM of Inconel Alloy Using Taguchi Based Grey Relation Analysis Selvan T. A.1,*, A. Viswanathan2, S. Madhankumar3 and K. M. Senthilkumar4 1. INTRODUCTION 2. MATERIAL AND METHODS 2.1. Working Principle of Micro ECM 2.2. Selection of Material 2.3. Response Variables 2.4. Design of Experiment and Grey Relation Technique 3. RESULTS AND DISCUSSION 3.1. Experimental Results 3.2. Influencing of μ-ECM Input Process Variables on MRR and SR 3.3. Regression Analysis 3.4. Multi-objective Optimization 3.5. Confirmation Test 3.6. Application 4. CONCLUSION CONSENT FOR PUBLICATION CONFLICT OF INTEREST ACKNOWLEDGEMENTS REFERENCES Subject Index Back Cover