Automotive Process Audits: Preparations and Tools

Description

Cover Half Title Series Page Title Page Copyright Page Dedication Table of Contents List of Figures List of Tables Preface Acknowledgments Author Introduction Chapter 1 Introduction to International Quality Standards Overview ISO 9001 General Comments ISO 9000/9001 Clauses 0–3: Introductory Chapters Certification Contents of the ISO 9001:2015 Fifth ed Clauses 0–3: Introductory Chapters – Non-certifiable ISO 9001 Documentation Requirements How to Submit and Maintain Your Required Documentation Conclusion ISO 14000 General Comments Plan–Do–Study (Check)–Act Methodology of EMS Benefits of ISO 14001 Conformity Assessment General Structure of ISO 14001:2015 Layout of ISO 14001:2015 Clarification of Concepts Things That an Auditor Should Be Concerned With ISO 18001/45001 General Comments Management Commitment Worker Involvement Risk versus Hazard Structure ISO 18001 General Comments ISO 45001 General Comments Chapter 2 Industrial Standards/Requirements Overview Automotive Standard – IATF 16949 Quality Management System + Manufacturing Process + Product Audit = IATF 16949 Customer Satisfaction as a Main Goal VDA 6 Overview A Cursory View of the VDA 6.3 Third ed. 2016 AIAG Requirements Overview 2019 AIAG versus VDA – FMEA Chapter 3 Customer Specific Overview Fiat Chrysler Automotive (FCA) FCA’s Forever Requirements FCA’s Specific Requirements Clause 4: Context of the Organization Clause 5: Leadership Clause 6: Planning for the Quality Management System Clause 7: Support Clause 8: Operation Clause 9: Performance Evaluation Clause 10: Improvement General Motors Company (GM) GM’s BIQS System GM’s Primary Requirements Ford’s Customer-Specific Requirements Manufacturing Site Assessment (MSA) Q1 3 rd ed Scoring Specific Requirements on a per Element Basis Clause 4: Context of the Organization Clause 5: Leadership Clause 6: Planning Clause 7: Support Clause 8: Operation Clause 9: Performance Evaluation Clause 10: Improvement Chapter 4 Documentation Overview The Mandatory Documents Required by ISO 9001:2015 A Guide to the Non-mandatory Documentation What about the Quality Manual? The Advantages of Creating Quality Manual How to Submit and Maintain Your Required Documentation Structure of the Documents A Computer-Generated Structure Design Quality System Overview The Structure of Documentation The Quality System Manual Typical Contents of the Quality Manual Specific Requirements of a Typical Quality Manual Procedures Instructions Contents of Procedures Formats for Procedure Writing The Procedure and Instruction Development Process Effort and Cost Quality Plans Procedure for Process Y Quality Records Documents for Design Control Document and Data Control Production Issues in the Documentation Process The Body of the Documentation Should Contain the Following Items Basic Issues of Technical Writing Production Concerns Key Items for Auditors to “Watch Far” Mandatory Documents Mandatory Records Chapter 5 Checklists Overview Generating a Checklist A Thematic Approach to a Generic Checklist General A Typical Internal Preassessment Survey A Formal ISO 9001:2015 Checklist Clause 4: Context of the Organization Clause 5: Leadership Clause 6: Planning Clause 7: Support Clause 8: Operations Clause 9: Performance Evaluation Clause 10: Improvement ISO 9001:2015 Mandatory Records ISO 9001:2015 Mandatory Documents Checklist for ISO 14000 – Environmental Standards Overview The Structure and Content of the Standard ISO 18001 ISO 45001:2018 Clause 4: Context of the Organization Clause 5: Leadership Clause 6: Planning Clause 7: Support Clause 8: Operation Clause 9: Performance Evaluation Clause 10: Improvement IATF 16949:2016 Clause 4: Context of the Organization Clause 5: Leadership Clause 6: Planning Clause 7: Support Clause 8: Operations Clause 9: Performance Evaluation Clause 10: Improvement VDA 6.3 Overview Individual Evaluation of the Questions and Process Elements Overall Grade (pp. 53–54, 60 ) Downgrading Rules (p. 61) References