WGP Congress 2014

Description

WGP Congress 2014......Page 2 Preface, Organisation and Acknowledgements......Page 5 Table of Contents......Page 10 Keynotes......Page 14 Gear Hobbing – Research Activities and State of the Art......Page 15 Chapter 1: Assembly......Page 25 Analysis and Visualisation of the Positioning Accuracy and Underlying Effects of Industrial Robots......Page 26 Worker Information Systems Including Dynamic Visualisation: A Perspective for Minimising the Conflict of Objectives between a Resource-Efficient Use of Inspection Equipment and the Cognitive Load of the Worker......Page 34 An Ultrasonic Non-Contact Handling Device from Quartz Glass for Middle and High Temperature Applications......Page 42 Spatial Programming for Industrial Robots: Efficient, Effective and User-Optimised through Natural Communication and Augmented Reality......Page 50 Structural Mechanics Process Simulation of Linear Coil Winding......Page 58 Chapter 2: Cutting and Grinding......Page 66 A Simulation Model for Analysis of Roll Tensioning of Circular Saw Blade......Page 67 Advanced Machining Processes for CFRP......Page 77 Analogy Studies of the Effect of Finishing on the Tribological Running-In Behaviour of Engine Components Using the Example of the Cylinder Running Surface......Page 85 Analysing Internal Material Loads in Manufacturing Processes......Page 92 Analysis and Simulation of Surface Topographies in Grinding of Thermally Sprayed Coatings......Page 100 Analytical Model Approach for Tool Temperature Prediction in Broaching Nickel-Based Alloys......Page 108 Binderless-cBN as Cutting Material for Ultra-Precision Machining of Stainless Steel......Page 116 Dry and Residue-Free Cutting with High-Pressure CO2-Blasting......Page 124 Dry Ice Blasting as a Pre-Treatment Process for Electroplating......Page 132 Enzymatic Degradation of Epoxy Resins: An Approach for the Recycling of Carbon Fiber Reinforced Polymers......Page 140 Force Requirements in Shear Cutting of Metal-Polymer-Metal Composites......Page 146 Interaction of Load and Residual Stresses in Sintered 1.3344 High Speed Steel......Page 154 Investigations on Cryogenic Turning to Achieve Surface Hardening of Metastable Austenitic Steel AISI 347......Page 162 Material Behaviour of Armco-Iron and AISI 4140 at High Speed Deformation during Machining......Page 170 Micromachining of Silicon - Study on the Material Removal Mechanism......Page 176 Robot-Assisted Vibration Polishing of NiCo Retroreflector Moulds......Page 184 Modelling of Tool Engagement and FEM-Simulation of Chip Formation for Drilling Processes......Page 191 A New Approach for the Prediction of Surface and Subsurface Properties after Grinding......Page 197 Chapter 3: Forming......Page 205 A New Method to Enhance the Accuracy of the Buckling Test Using Modified Yoshida Sample......Page 206 Adjusting of Roller Levellers by Finite Element Simulations Including a Closed-Loop Control......Page 214 An Improvement of the Time Dependent Method Based on the Coefficient of Correlation for the Determination of the Forming Limit Curve......Page 222 Composite Hot Extrusion of Functional Elements......Page 230 Considering Anisotropic Material Behaviour of Sheet Metals for Ductile Fracture Prediction......Page 236 Design of an Electromagnetic System to Avoid Horizontal Ram Displacement......Page 244 Development of a Pneumatic Bulge Test for High Temperatures and Controlled Strain Rates......Page 252 Effect of Surface Enlargement and of Viscosity of Lubricants on Friction Behaviour of Advanced High Strength Steel Material during Deep Drawing......Page 260 Experimental and Numerical Analysis of Dry Shearing of Aluminum 6082......Page 268 Influence of Manufacturing Process on the Fatigue Strength of Gears......Page 276 Decrease of Springback by Geometrical Modification of the Sheet Metal Part......Page 284 Process Chains for Fibre Metal Laminates......Page 292 Reproducibility of Wear Tests and the Effect of Load on Tool Life in Sheet Metal Forming......Page 300 Bending of Tailored Blanks Using Elastic Tools......Page 308 Smart FE-Based Tool Design in Cold Forging......Page 316 Wear Analysis of Tool Surfaces Structured by Machine Hammer Peening for Foil-Free Forming of Stainless Steel......Page 324 Numerical Approach to Determine Natural Strain of Spherical Preforms in Open Die Upsetting......Page 332 A Novel Tool Design Strategy for Electromagnetic Forming......Page 340 Wear Prediction for Hot Forging Dies under Consideration of Structure Modification in the Surface Layer......Page 348 Chapter 4: Machines......Page 356 Adaptive Friction Bearing for Reduction of Stick-Slip Effects......Page 357 Avoiding Collision Damage of Motor Spindles through an Innovative Overload Protection System......Page 363 Determination of the Technical Energy Flexibility of Production Systems......Page 371 Evaluating Mobile Machine Tool Dynamics by Substructure Synthesis......Page 379 FE-Simulation for a Safe Design of Machine Tool Safety Guards......Page 387 Integration of Carbon Fibre Reinforced Structures in Machine Tools Using the Example of a Swivel Arm......Page 393 Methodology for the Efficient Analysis of Thermal and Thermo-Elastic Behaviour of Machine Tools......Page 401 Methods to Design the Adjustment of Parameters for Thermal Machine-Tool Models......Page 409 Modular Control Integrated Correction of Thermoelastic Errors of Machine Tools Based on the Thermoelastic Functional Chain......Page 417 Parameter Identification of NC-Axes during Regular Operation of a Machine Tool......Page 425 Square Foot Manufacturing - Concept and Design of an Electrorheological Inchworm Feed Drive......Page 433 The Printed Machine Tool for Micro Machining......Page 439 3D Printing of Inorganic Sand Moulds for Casting Applications......Page 447 A Robust Algorithm for Autotuning Controllers in Mechatronic Modules......Page 456 Chapter 5: Organisation......Page 464 An Approach towards Improving the Robustness of Production Systems......Page 465 Approach to Assess and Compare the Performances of Production Structures......Page 473 Cognitive Self-Optimization for Quality Control Loops – Potentials and Future Challenges in Research......Page 481 Identification and Improvement of Communication in Factories......Page 489 Dimensional In Situ Shape and Surface Inspection of Metallic Micro Components in Micro Bulk Manufacturing......Page 497 Energy KPI’s, Challenges for Sustainable Manufacturing Strategies, Analysis of Existing Rules and Indicators in an Industrial Environment in Relation to the Establishment of Energy Benchmark......Page 505 Lean Production Systems in the Context of Social Trends: Job Satisfaction the Key Factor to Success......Page 513 Learning Factories for Sustainable Manufacturing - A Generic Design Approach......Page 521 Mechanical Properties of Large Three-Dimensional Specimens Build through Direct Powder Deposition......Page 529 Model Based Optimization of Forging Process Chains under the Consideration of Penalty Functions......Page 537 Model-Based Development Process of Cybertronic Products and Production Systems......Page 543 Reference Model for the Description of Digital Engineering Tools Based on Mechatronic Principles and Concepts......Page 551 Scenario-Based Determination of Alternative Product Architecture Designs......Page 559 Product-Quality Based Scheduling of Automated Food Processing......Page 567 Scientific Management 2.0 – A Design Model for Experimental Research in Production Management......Page 575 Simulation-Based Sequencing Algorithm for MRO Operations of Train Couplings......Page 584 Target-Based Evaluation of Disturbances in Production Systems......Page 592 An Analytical Model Describing the Lateness Distribution of Storage Processes......Page 600 An Approach to Analyse the Volume Flexibility of Production Systems......Page 608 Keywords Index......Page 616 Authors Index......Page 619